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HomeMy WebLinkAboutPV2019-011 - Misc2q 3D CAYv'g ' N N 0VAT IVE S T R U C T U R A L E N G I N E E R I N G STRUCTURAL CALCULATIONS FOR: WITT RESIDENCE PHOTOVOLTAIC ARRAY ADDITION 2830 Carob St Newport Beach, Ca 9226o 'f�' �°O."'.'j� C �I hC.!v... SULLIVAN SOLAR POWER 894.9 KENAMAR DR. SUITE io1 SAN DIEGO, CA 92121 January 14, 2019 ISE PROJECT#:7200.39 ��QF,,oF ss �I No. 5627 'n I m \'\ Exp. 6/30/20 \��T'9 STAUCT UPPv �� j� \,TF OF CAL\FOP: V 40810 County Center Drive, Suite 110 Temecula, CA 92591 P: 951.600.0032 www.]SEengineers.com s;`�`� N N OVATIVE S T R U C T U R A L E N G I N E E R I N G Roof Type: (Tile roofing, 1/2" plywood sheathing over 2x4 rafters at 24" o.c. with 5/8" gypsum board ceiling, insulation and miscellaneous loading Live Load: 20.0 psf Dead Load: Roofing Material: 19.0 psf Sheathing: 1.5 psf Roof Framing Members: 2.4 psf Drywall: 2.0 psf Insulation: 1.0 psf Miscellaneous: 1.0 psf Roof Dead Load w/o Solar Array = I 26.90 Ipsf Roof Dead Load at Solar Array = 1 29.44 psf Total Roof Load w/o Solar Array= 1 46.9 Ipsf Total Roof Load at Solar Array= 1 49.4 psf Area of Solar Array Addition (for gravity check) = 3z5 ft' Total Area of Affected Roof (for gravity check) = 3985 ft' Area of Solar Array Addition (for lateral check) = 3z5 Total Area of Affected Roof (for lateral check) = 3985 W Check Additional Gravity Load: Total Load Increase at Affected Roof= o.zz psf Percentage of Total Load Increase= OK Check Additional Gravity Load on Lateral Resisting System: Dead Load Increase at Entire Roof = o.zz psf Prct. Dead Load Increase on Entire Roof= 0.777°k < ao.o% OK ---- Additional Load Applied Over < 5o% c Roof Area 40810 County Center Drive, Suite 110 Temecula, CA 92591 P: 951.600.0032 www.ISEengineers.com Alm % N N O'VAT I V E S T R U C T U R A L E N G I N E E R I N G III' M 11 Warray: AREAarray: 2-54 PSF FT 2 325.0 a g Tallow (NDS Table 11.2A): Vallow (NDS Table iiK): io64 lb/Mt 5/16" Lag Screw w/miniMUM 2.5" Embedment Ib/Mt 224 aw"MORM X-1 MMV ol,N,A�TFIMUM�",Pl�9,1 Site Class Ss Sl= Site Coefficient, Fa = Site Coefficient, Fv = SDS m 2/3 Fa*Ss - SDI = 2/3 FV*S2 = Importance Factor, le - Height of Equipment, z m Height of Roof, h = ap = RP = D ASCE 7-10, Sec- 11-4.2 MIN 7�! USGS .6 1 8 0 17-L 70W USCS Table 31.4-1 Table 11.4-2 ASCE 7-io, EQ 11.4-3 ASCE 7-io, EQ 11.4-4 ASCE 7-io, Table 1.5-2 ft ft Table 13.6-1 Table 13.6-1 1.312 0-468 3-00 1.53 0-87S 0.478 1.00 26.00 28.00 1.00 1.50 FP=(0-4aPS"Ip)(1+2z/h)/(Rp/[P) m Flp max - i.6SDIlp = Flp min = 0-3SDSIP = o.666 EQ 13.3-1 [Not Greater Than] EQ 13.3-2 [Not Less Than] EO 13.3-3 1.400 0.262 Sf = FP11-4 = SfV = 0.2SDs/1-4 = 0-476L� Horizontal Seismic Force ASCE 7-io, EQ 12.4-3 IVertical Seismic Force ASCE 7-io, EQ 12.4-4 0.125 MORIT101811 PRICUR, I Vseismic Sf*Warray*AREAarray = Tseismic = Sfv*Warray*AREAarray = No. of Anchors = Vsei5micIVallow - No. of Anchors = Tseismic/Tallow = Total No. of Required Anchors = No. of Anchors Supplied by Designer =� 393 lb, Total Lateral Load on Seismic Anchors lb, Total Vertical Load on Seismic Anchors No. of Required Lateral Load Seismic Anchors No. of Required Vertical Load Seismic Anchors Worst Case Tension or Shear 103 1.8 0.1 WMM x8 Solar Mounts w/ 5116" Lag Screw 40810 County Center Drive, Suite 110 Temecula, CA 92591 P: 951.600.0032 www.lSEengineers.com (` %NNOVATIVE S T R U C T U R A L E N G I N E E R I N G z� 1 r mit h SY1TS"^.1 "%a x vik i �FvNEUSDes� n Ma 9UrCtma Re ortz s «.���p�.�ac..�,9. SCE ASCE 7 Hazards Report Addressse— Standard: ASCF/SEI 2-i6 EIBVatlon: 165A8ft(NAVD8B) 2630 Carob St Risk Category: 11 Latitude: 33.642024 Newport beach,C rivals Soil Class: D-DeMu1t(see Longitude: 117.870571 92660 Secllon 11.4.3) IE u z✓ I a al I > �w. Wind Results: Nod Speed: 9S Vmph 10 - year MRI 66 Vanish 26 -year MRI 92 Vmph 50 -year MRI 96 Vmph IZ... MRI B1 Vmph Date3ource: ASCEISEI7-16. Fig. 26.6-113 and Figs. CC1-1—CC.24 D.I.ACo.... & Man Jan 142019 Value providetl Is 3-se.re gniowiad speeds at 33 ft above ground for Extras.. C Category, based oa linear Interpoled.o between contours. Wind speeds are interpslated In aa.ua.d. with the 9-16 Standard. Wind speeds correspond to approrumateiy a 7% probability of exceedance In 50 years (annual escrowana pmbablliry= 0.00143, MRI =900 years). Site Is not In a huniars"o ne raglan as defined in ASCESEI 9-16 SucYon 26.2. Mountainous lenain, gorges, oaanpramatodee, and special wind regions slrould be examined for unusual vend conditlona. ASCE Seismic¢ Site Sol[enal D- Default (see Section 11.4.3) Results: Ss : 1.312 Sa, S, : OABS T.: 8 F. 1.2 PGA: 0.565 F, PGA.: 0.698 $„ 1.675 Fay. 11 Su, I, : 1 Sole 1.05 C, : 1.362 Ground motion hazaN analysis rosy be required. See ASCFISEI 9-16 Section 11.4.8. Data Accessed: Mon Jan 142019 Data Soua.: NSGS Seismic Design Maps 40810 County Center Drive, Suite 110 Temecula, CA 92591 P: 951 .600.0032 www.ISEengineers.com Mounting systems for solar technology ASSEMBLY INSTRUCTIONS RESIDENTIAL ROOF SOLUTIONS CROSSRAIL SYSTEM LISTED UL 2703 Listed System USA TABLE OF CONTENTS TABLE OF CONTENTS 2 SAFETY REGULATIONS 3 MATERIALS REQUIRED 4 BONDING AND GROUNDING 6 FIRE RATING 7 MODULE COMPATIBILITY 8 ASSEMBLY 9 TERMS AND CONDITIONS 13 ENGINEERING STRENGTH IS AT OUR CORE With sophisticated product innovations and a deep customer focus, Everest Solar Is the engineering leader for all your mounting system needs. We are the US division of K2 Systems, one of Europe's market leaders with more than GW installed. We offer proven product solutions and innovative designs. Wind tunnel testing along with advanced structural and electrical validation to facilitate permitting, design and installation. Our designs result in cost competitive racking systems with dedicated support that will position you to win more projects. We partner with our customers and suppliers for the long-term. High quality materials and cutting edge designs provide a durable, yet functional system. Our product line is comprised of a few, coordinated components that lower the cost of materials, and simplify installation, saving you time and money. All backed by German engineering, a long track record of quality and a company that is here to stay. Thank you for choosing Everest Solar Systems for your Solar PV Project. GENERAL SAFETY INSTRUCTIONS Everest Solar Systems' General Assembly Instructions must be followed to maintain the exclusive, limited product warranty. You can access these instructions at Everest's Technical Info Page: http://everest-solarsystems.com/en-US/technical-product-information or by contacting us directly. In general, the following applies: r Systems should be installed by experienced contractors licensed and qualified to perform the work with professional workmanship and quality. r Before installation, Contractor must verify that the system meets all applicable laws, regulations, ordinances, and codes. Contractor shall verify that the roof or other structures to which the system is being attached are capable of carrying the system loads. For information about the dead loads of the various system components, Contractor should review the Everest Technical information page at http://everest-solarsystems.com/en-US/technical-product-information or contact us directly. P Contractor is solely responsible for work safety and accident prevention regulations and corresponding standards and regulations of the applicable occupational safety and health agency are followed, including: r Safety clothing is worn such as safety helmets, work shoes, and gloves. r Where required, Contractor should use fall protection, scaffolding with arrestor equipment and other approved methods for worker safety. Contractor shall verify that they are using the most current instructions by downloading the latest version from our website or contacting our office directly. r Module manufacturer installation guides must be followed. Please use approved electrical bonding and grounding components that are required by the local or national codes and AHJ. A copy of these instructions must be on site, and read and understood by all workers during installation. r In the event our general installation and assembly instructions are not followed, or that not all system components and assemblies are used according to these instructions, or that components are used which were not obtained from us, Everest Solar Systems is not liable for any resulting defects and damages, and the exclusive, limited warranty will be void. The exclusive, limited product warranty shall apply only if all instructions are strictly adhered to and the system is correctly installed. Everest Solar Systems disclaims any and all warranties, expressed or implied, including without limitation any warranties of merchantability and fitness for a particular purpose other than as set forth in the exclusive, limited warranty in the terms and conditions of sale, which can be viewed under on our website: http://everest-solarsystems.com/en-U S/technical-product-information The dismantling of the system should he in reverse order of these assembly instructions. Safety Regulations e Mounting systems for solar technology CrossRail for Pitched Roof: k High quality, German engineering UL 2703 Listed for bonding and fire k Fast, simple installation B No drilling, no bonding jumpers k Pre -assembled universal module clamps with integrated bonding k Robust bonding rail splices k Low part count UL 2703 LISTED COMPONENTS ui All components evaluated under UL 2703 and encompassed within Everest Solar System's UL 2703 Listing shown below usnB If you seek a UL Listed System, only the parts shown on this page are acceptable. CrossRail 48 -X/48 -S/48/801 Burndy WEEB Lug 8.0 + Hardware sp Material: aluminum Or Burndy WEEB Lug 10.3 + Hardware' ifFinish: mill, dark anodized WEEB Lug Material: tin plated copper O Hardware: stainless steel Rail Connector Set' L -Foot with Hardware'-' CR 48/80 Material: aluminum T= Material: aluminum Finish: mill, dark anodized Finish: mill, dark anodized V Hardware: stainless steel Hardware: stainless steel an Structural Rail Connector Set' Climber Set CR48-S/48/80, Hole CR 48 -X/48 -S Material: aluminum Material: aluminum Finish: mill Finish: mill, dark anodized Hardware: stainless steel Hardware: stainless steel CrossRail Mid Clamp U12703+ Set Optional: Micro Inverter and Optimizer 30-47 mm n Mounting Kit'.' Material: stainless steel Material: stainless steel Finish: silver, dark CrossRail End Clamp Set ©41 30-50 mm Material: stainless steel Finish: silver, dark 'Dark anodized rail must use Bonding BBolt and Bonding MK3 hardware. 'Use standard L -loot with thirdd-parry root attachment, and EverFlash L -coat with MaHash Camp Flashing. 'The inverter hardware kit is not intended to reolace the micro inverter around and has We been evaluated to attach to the rail. Materials Required ! 41 13 NON -UL LISTED COMPONENTS Components in this section were not evaluated by UL for bonding Module Mid Clamp Set Optional: End Cap for CrossRail Material: stainless steel 48-X/48-5/48/80 Finish: mill, black CrossRail 48-5 End Cap shown Hardware: stainless steel Material: glass fiber reinforced polyimide Module End Clamp Set Optional: External Omega Cable Clip Material: stainless steal Material: polyamide, black Finish: mill, black Hardware: stainless steel EverFlash eComp Kit Material: aluminum Finish: mill, dark anodized Hardware: stainless steel ' EverFlash gComp Kit k�, a. with Qulck Mount PVO Elevated Water Seal technology Material: aluminum Finish: mill, dark anodized Hardware: stainless steel Optional: HEYClip SunRunner Cable Clip SS, 56404 Material: stainless steel Optional: Burndy Omega Clip :J0 Material: 304 stainless steel TOOLS AND TORQUE SPECIFICATIONS REQUIRED Everest Solar Systems are designed to make installation easy and fast. The basic tools required to assemble the parts are listed below as a guide. TOOLS REQUIRED r Torque wrench (0 — 50 ft -Ib) Cardless Drill (non -impact) 0 13mm Deep Socket 15mm Deep Socket 6mm Allen Drive (for M8 Allen Bolt) r 1l2" Socket (for lag bolt) r Measuring Tape String Line TORQUE SPECIFICATIONS M10 T -Bolts: 25.8 ft -Ib (35 Nm) WEEB Lug 10.3:15 ft -Ib (20.3 Nm) M8 T -Bolts: 10 ft -Ib (13.5 Nm) Climber Set: M8 Allen Bolts: 11.8 ft -Ib (16 Nm) Mid Clamp UL2703+ M8 Allen Bolts: 12 ft -Ib (16.3 Nm) r All other clamps: M8 Allen Bolts: 10.3 ft -Ib (14 Nm) Tools and materials for the installation of third party items such as roof attachment products, roof covering and sealing products or items used for bonding and grounding are not listed here. Please refer to the instructions of those third party products. Materials and Tools Required ( 5113 BONDING AND GROUNDING Appropriate means of bonding and grounding are required by regulation. The information provided in this manual shall always be verified with local and national building codes. Everest Solar Systems has obtained a UL 2703 system listing from Underwriter's Laboratories (UL). A sample bonding path diagram is shown in Figure 1 below. Your specific installation may vary, based upon site conditions and your AHJ's requirements. Each electrical connection has been evaluated to a maximum fuse rating of 30A. At least one ground lug per row of modules must be used to ground all strings within each sub -array, although additional may be used for redundancy. When installed per these installation instructions, all connections meet the requirements of NEC 690.43. Everest CrossRail system was tested with the SolarWorld, Sunmodule family of modules. r PlusSW200-300Mono (including black) r PlusSW200-280Poly (including black) This racking system may be used to ground and/or mount a PV module complying with UL 1703 only when the specific module has been evaluated for grounding and/or mounting in compliance with the included instructions. or Lug 10.3 U (typical location) Figure 1: Bonding connections shown in red. For certain jurisdictions, bonding and grounding connections are identified at typical locations. Bonding and Grounding CROSSRAIL FIRE RATING The CrossRail 48-S/48 System has undergone fire performance testing in accordance with UL 2703, Fire Performance A System Class A fire rating is achieved when using CrossRail 48-S/48 under the following conditions: r Roof slope of 2/12 inch rise per linear foot or greater. P Used in combination with a UL 1703 Listed module with a fire performance rating of Type 1, Type 2, or Type 3. Consult the module manufacturer for specific fire performance rating information. P CrossRail may be mounted using any stand-off height to maintain the Class A fire rating. Always consult the module manufacturer's installation instructions to ensure your installation is in compliance with their UL 1703 Listing. P The results of the racking system do not improve a roof covering Class rating. All documentation can be found on UL's Online Database as well as Everest Solar Systems' website. EVEREST CROSSRAIL SYSTEM WAS TESTED WITH THE FOLLOWING: NRTL Listed LG Modules: r LGxxxS1C-G4 r LGxxxNIC-G4 r LGxxxS2WG4 r LGxxxN1 K -G4 r LGxxxN2W-G4 r LGxxxN1 K -A5 r LGxxx51C-A5 r LGxxxN1 C -A5 r LGxxxE1 C -A5 r LGxxxE1K-A5 NRTL Listed Canadian Solar Modules: r CS6U-xxx r CS6K-xxx r CS6X-xxx r CS6P-xxx r CS6K-P-FG DYMOND r CS6K-270M r CS6K-275M NRTL Listed Solarworld Modules "Sunmodule": r Plus SW XXX Mono r Plus SW XXX Poly r (all may be followed by "black") NRTL Listed Lumos Modules: r LSXxxx-60M-B/C NRTL Listed Trina Solar Modules: r DUOMAX SPECS 1. PEG14 r DUOMAX SPECS 2. PEGS r DUOMAX SPECS 3. PEG5.07 r DUOMAX SPECS 4. PDGS NRTL Listed Prism Solar Modules: r Bi48 xxx Bifacial r 13160 xxx Bifacial NRTL Listed Jinko Solar Modules: r JKM xxxPP-72-DV r JKM xxxPP-60-DV r JKMxxx-P-60 NRTL Listed Sunpreme Modules: r GxB-xxx r GxB-xxxSM r GxB-xxxSL NRTL Listed Soluxtec Modules: r FR xxx Wp r Power Slate 54 Mono Dark Series r Power Slate 54 Mono Series NRTL Listed Energy Modules: r Series 200 PV NRTL Listed Phono Solar Modules: r PSxxxMG-20/U r PSxxxPG-20/U NRTL Listed JA Solar Modules: r JAP6(DG) r JAM6(K)-60-xxx/4BB NRTL Listed Q Cells Modules: r Q.Plus BFR-G4.lxxx r Q.Pro BFR-G4.lxxx r Q.Pro-G4.1/SCxxx UL Listed Hyundai Solar Modules: r HiS-MxxxMG r HIS-MxxxMl r HiS-MxxxTl r HIS-MxxxRl r HiS-SxxxRl r HiS-MxxxRG UL Listed Kyocera Modules: r KUxxxMCA UL Listed Luxor Solar Modules r LX-xxxP r LX-xxxM UL Listed SunPower Modules: r SPR-E19-xxx r SPR-E20-xxx UL Listed Yingli Solar Modules: r YL-xxxP-29b r YL-xxx-35b UL Listed Sanyo Electric Cc Ltd of Panasonic Group Modules: r V8HNxxxSA16 r VBHNxxxKA01 UL Listed Mission Solar Modules: r MSExxxSBlJ NRTL Listed ET Solar Modules: r ET-M660xxxBB NRTL Listed Axitec Solar Modules: r AC-xxxP/156-605 r AC-xxxM/156-605 NRTL Listed Silfab Modules r SLAxxxM UL Listed Sharp Modules r NU-SCxxx r NU-SAxxx UL Listed Trina Solar Modules r TSM-xxxDE 14A r TSM-xxxDD05A.08 (Where xxx is the wattage) This racking system may be used to ground and/ or mount a PV module complying with UL 1703 only when the specific module has been evaluated for groundino and/ or mountino in compliance with the included instructions. Module Compatibility ASSEMBLY: STEP BY STEP ®PREPARE ROOF FOR EVERFLASH COMP SHINGLE FLASHING Locate the rafters and snap horizontal and vertical Imes to mark the installation position for each EverFlash flashing. Drill a pilot hole (1/4" diameter) for the lag bolt. Backfill with appropriate sealant. Always consult a professional roofer to ensure integrity is maintained. Materials required: Tape measure, string line, drill ® INSERT EVERFLASH FLASHING Insert the flashing so the top part is under the next row of shingles and pushed far enough up slope to prevent water infiltration through vertical joint in shingles. The leading edge of flashing must butt against upper row of nails to prevent turning when torqued. Important: The flashing must not overhang the butt end of the shingle. Materials required: EverFlash flashing ®ATTACH EVERFLASH L -FOOT Line up pilot hole with the EverFlash flashing hole. For EverFlash eComp Kit: Insert the lag bolt through the EPDM bonded washer, the L -foot, the gasketed hole In the flashing and into the rafter. For EverFlash gComp Kit: Insert the lag bolt through the EPDM bonded washer, the L -foot, the elevated flute in the flashing and into the rafter. Torque: The range is between 8.3 - 11.6 ftlbdepending on the type of wood and time of year. The visual indicator for proper torque is when the EPDM on the underside of the bonded washer begins to push out the sides as the washer compresses. If using an impact wrench to install the fasteners, be careful not to over torque the fastener. You may need to stop and use a ratchet to finish the install. Materials required: Bolt, EverFlash L -foot and hardware, torque wrench with 1/2" socket Installation of CrossRail System 0 INSTALL CROSSRAIL Insert the T -bolt through the L -foot slot and into the side channel of CrossRail. Turn the T -bolt clockwise ensuring that the mark at the end of the shaft is vertical, indicating proper alignment. Attach the M10 serrated hex nut and tighten to 25.8 ft -Ib (35 Nm). Make sure that the top of the CrossRail is located above the top of the L -foot. Double check that the alignment marking on the end of the T -bolt shaft is vertical, to ensure it is properly engaged. Due to thermal expansion, we recommend placing a gap of 1.25"-2.00" (3-5 cm) every 65 ft (20 m) between rails. Maximum allowable spacing between thermal expansion gaps shall not exceed 80 ft (24.4 m). Note: Typically, rail cantilevers may not exceed 1/3 of the maximum allowable span. Refer to the engineering letters on Everest's website (www.everest-solarsystems.com) for more detail on maximum spans and cantilevers. Materials required: CrossRail, M10 T -bolt (use bonding T -bolt with dark rail), M10 serrated hex nut RAIL CONNECTOR INSTALLATION ® ALIGN RAILS do- Align the two rail ends next to each other. 0 SLIDE RAIL CONNECTOR Slide the rail connector from below the rails, centering the connector between the two rail ends. Ensure the rail connector does not interfere with an L -foot or roof attachment. Note: The rail connector for CrossRail 48-5 contains mating features, thus must be inserted prior to aligning rails together (Step 5 above). 0 CONNECT RAILS Attach the rail connector using two M 10 T -bolts (use bonding T -bolts with dark rail) and hex nuts per side (4 total). Ensure that the slot on the bottom of the T -bolt is vertical, indicating that the T -bolt head is properly engaged in the rail channel. Torque M 10 serrated hex nuts to 25.8 ft -Ib (35 Nm). Installation of CrossRail System OPTIONAL: ATTACH MICRO INVERTERS OR POWER OPTIMIZERS Using the Micro Inverter Mounting Kit Hardware from Everest Solar Systems, attach your chosen device to the top channel of CrossRail. Torque M8 Allen bolt to 10.3 ft -Ib (14 Nm). Note: The inverter hardware kit is not intended to replace the micro inverter ground and has only been evaluated to attach to the rail. Tightening torque: 10.3 ft -Ib (14 Nm) Materials required: Micro Inverter Mounting Kit includes: M8x20mm Allen Bolt, M8 lock washer, M8 flat washer, MK3 ATTACH END CLAMPS Insert the MK3 slot nut of the pre -assembled end clamps into the top channel on CrossRail. While slightly lifting the plastic tabs, rotate 90 degrees clockwise to engage the MK3 into the channel. Attach the end clamps to the module at the specified locations per the PV module manufacturer's installation instructions. Torque the M8 bolt to 10.3 ft -Ib. Ensure the clamp sits flush against the frame of the PV module, the M8. Never mount end clamps directly over a rail connector or at the end of the rail. Ensure a minimum gap of 1 " (20mm) exists from the end of the rail to the clamp. Tightening torque: 10.3 ft -Ib (14 Nm). Important: Verify module manufacturers recommended torque specification to ensure clamps are compatible. Note: For certain jurisdictions, if clamp tension is released, the clamps need to be relocated on panel to ensure bonding path. Materials required: End Clamp Set Installation of CrossRail System ON ATTACH MID CLAMPS Insert the MK3 slot nut of the pre -assembled mid clamps into the top channel on CrossRail. While slightly lifting the plastic tabs, rotate 90 degrees clockwise to engage the MK3 into the channel. Attach the mid clamps to the module at the specified locations per the PV module manufacturer's installation instructions. Torque the M8 bolt to 10.3 ft -Ib. Ensure the modules are flush against the clamp, and torque. Important: Verify module manufacturers recommended torque specification to ensure clamps are compatible. Note: For certain jurisdictions, if clamp tension is released, the clamps need to be relocated on panel to ensure bonding path. Materials required: Mid Clamp Set OPTIONAL: ATTACH END CAPS Push the pins of the appropriate end cap into end of the rail. CrossRail 48 End Cap shown. Materials required: End cap SYSTEM GROUNDING CrossRail components are required to be electrically bonded and grounded via Burndy's WEEB Lug 8.0 or 10.3 Assembly (Burndy P/N 781810537572) and the use of either #6 or #8 AWG solid copper wire. A minimum of one WEEB Lug 8.0 or 10.3 is required per each independent row of modules. The lug must be attached to the side channel of CrossRail, as shown. To attach the WEEB Lug 8.0 or 10.3, insert the M8/ M10 T -Bolt into the side slot on CrossRail and rotate clockwise 90 degrees. Attach the remaining components, as shown, tightening the M8 serrated hex nut to 10 ft -Ib (13.5 Nm) or the M10 serrated hex nut to 15 ft -Ib (20.3 Nm). Once the lug has been installed, a #6 or 48 AWG solid copper wire from a DC ground location external to the array must be inserted in the equipment ground conductor location on the lug. Torque the bolt to 5 ft -Ib (6.7 Nm). Materials required: WEEB Lug 8.0 or 10.3 Assembly Note: Verify with your local jurisdiction that the WEEB Lug 8.0 or 10.3 is considered a single -use item in a UL 2703 Listed System. Warning: Employ best industry practices to ensure that copper does not contact aluminum and galvanized steel. Installation of CrossRail System Mounting systems for solar technology THANK YOU FOR CHOOSING AN EVEREST SOLAR SYSTEMS MOUNTING SYSTEM. Systems from Everest Solar Systems are fast and simple to install, Please contact us if you have any questions or suggestions for improvements. We are looking forward to receive your call an our Service -Hotline +1 760.301.5300 TERMS AND CONDITIONS Product images are for illustrative purposes only, Specifications are subject to change without notice. All sales of our products shall be subject to Everest Solar Systems terms and conditions, including the exclusive limited warranty set forth therein. The terms and conditions can be found at http://www.everest-solarsystems.comi Everest Solar Systems, LLC 3809 Ocean Ranch Blvd. Suite 111 Oceanside, CA 92056 Tel. +1.760.301.5300 info@everest-solarsystems.com www, eve re st-s o I a rsyste m s, co m K2 Systems International: World headquarters K2 Systems GmbH, Germany K2 Systems SARL, France K2 Systems SRL, Italy K2 Solar Mounting Solutions Ltd., UK Cleat gaiI Nsemhly Instructions U516-1117 ntlda lm;gp53m fol lllurvelrve pup—, on 11. Speduratens are sub rm<benl;c.iIfou nonce. All salas of our piuduc, -11 b? suti?s[an ",15olar Slane...r,,r d mndlliens, inducing rb, recurvz eall ad overran, sal nonb Ivereln CERTIFICATE OF COMPLIANCE Certificate Number 20171017-E467724 Report Reference E467724-20150108 Issue Date 2017 -OCTOBER -17 Issued to: Everest Solar Systems Ste 111 3809 Ocean Ranch Blvd Oceanside CA 92056 This is to certify that MOUNTING SYSTEMS, MOUNTING DEVICES, representative samples of CLAMPING DEVICES AND GROUND LUGS FOR USE WITH PHOTOVOLTAIC MODULES AND PANELS USL —Everest Crossrail System, utilizing Crossrail 48, 48-S, 48-X rails, and Everest MiniRail XPRess System for System Fire Classification and Bonding. USL- Everest CrossRail System, utilizing CrossRail 80 for Bonding. Have been investigated by UL in accordance with the Standard(s) indicated on this Certificate. Standard(s) for Safety: UL 2703, Mounting Systems, Mounting Devices, Clamping/Retention Devices, and Ground Lugs for use with Flat -Plate Photovoltaic Modules and Panels Additional Information: See the UL Online Certifications Directory at www.ul.com/database for additional information Only those products bearing the UL Certification Mark should be considered as being covered by UL's Certification and Follow -Up Service. Look for the UL Certification Mark on the product. Unice Mahrenhol; Director NoM American CetlRication Program UL LLC Any IntammUon and documentation involving UL Mak services are p.idetl an hehaMot UL LLC JUL) at any authorlietl licensee at UL. F .... a.tians, please Waal .ante.' a cal UL Customerltervice Representative at hnoalul.mmlehautulllacnUans/ Page 1 of 1 9 10/2/2017 QIMS.E467724 - Mounting Systems, Mounting Devices, Clamping Devices and Ground Lugs for Use with Photovoltaic Modules and Panels QIMS.E467724 Mounting Systems, Mounting Devices, Clamping Devices and Ground Lugs for Use with Photovoltaic Modules and Panels Page Bottom Mounting Systems, Mounting Devices, Clamping Devices and Ground Lugs for Use with Photovoltaic Modules and Panels See General Information for Mounting Systems, Mountma Devices Clamping Devices. and Ground Luus for Use with Photovoltaic Modules and Panels EVEREST SOLAR SYSTEMS Ste 111 3809 Ocean Ranch Blvd Oceanside, CA 92056 USA E467724 http://database.ul.com/ogi-bin/XYVitemplate]LISEXT/1 FRAME/showpage.html?name=QIMS.E467724Rccnshorititle=Mounting+Systems,+Mounting+.., 1/15 Investigated Investigated for System Fire Tested In for Mechanical Classification Combination Cat: No. Banding Loading (A, B or C) Wlth Photovoltaic mounting system Everest CrossRail System utilizing Cross Rail See below See below 2% IA:- For System Fire 48, 48-S and 48-X rails, with or without array Classification skirt. UL Listed PV module: Everest MirdRail System Kyocera KDxxxG-LPB2, CSA Listed PV module: SolarWorid Sunmodule Plus, SW275 Mono, Any Listed Type 1 Rated PV module, Any Listed Type 2 Rated PV maduie, Any Listed Type 3 Rated PV module. Everest CrossRail System utilizing CressRail y N See Above NRTL Listed LG Models: 48, 48-S, 48-X and Cross Rail 80 rails LGxxxS1C-G4 Everest MiniRail System LGxxxNiC-G4 LGx"S2WG4 LGxxxN1K-G4 LGxxxN2W-G4. LGxxxN1K-A5, "xxx" Is 310 to 335 LGxxxS1C-AS,"xxx"is 280 to 320 LGxxxN1C-A5, "xxx" is 320 to 345 LGxxxE1C-A5, xxx is 325 to 335 LGxxxE1K-A5, xxx Is 315 to 325 NRTL Listed Canadian Solar Models: CS6U-xxx CSW-xxx CS6X-xxx CS6P-zxx NRTL Listed Solarworld Models "Sunmodule": Plus. SW XXX Mono Plus SW XXX Poly (all may be followed by "black") NRTL Listed Canadian Solar http://database.ul.com/ogi-bin/XYVitemplate]LISEXT/1 FRAME/showpage.html?name=QIMS.E467724Rccnshorititle=Mounting+Systems,+Mounting+.., 1/15 10/2/2017 QIMS.E467724 - Mounting Systems, Mounting Devices, Clamping Devices and Ground Lugs for Use with Photovoltaic Modules and Panels http:/Idatabase,ul.camtcgi-bin/XYV/template/LISEXT/1 FRAME/showpage.html?name=QIMS.E467724&ccnshorttitle=Mounting+Systems,+Mounting+... 5115 Modules Series 200 PV NRTL Listed Canadian Solar Modules CS6K-P-FG DYMOND NRTL Listed Phone Solar Modules PS270MG-20/U PS275MG-20/U PS280MG-20/U PS250PG-20/U P5255PG-20/U P5260PG-20/U NRTL Listed JA Solar Modules JAP6(DG NRTL Usted Q Cells Modules Q.Plus BFR-G4.Ixxx Q.Pro BFR-G4.1xxx Q.Pro-G4.1/SCxxx UL Listed Hyundai Solar Modules HIS-MxxxMG HIS-M275-305MI HiS-M300-335TI HIS-MxxxRI, XXX is 290 to 330 HiS-SxxxRI, XXX is 300 to 360 HIS-MxxxRG, xxx is 245 to 265 UL Listed Kyocera Modules KU260.2706MCA UL Listed Luxor Solar Modules LX -255-285P LX -255-295M UL Listed Sunpower Modules SPR -E39-320 SPR -E20.327 UL Listed Yingli Solar Modules YL -250 -270P -29b YL -300 -320P -35b U ,UstedrSanyo Electric. Co - =ltd 4 Panasonic Group Mpdules V�R285-330SA16- VBHN310-325KA01 UL Listed Mission Solar Modules MSE290-335SBll NRTL Listed ET Solar Modules EF-M660265-285BB NRTL Listed Axitec Solar Modules AC -260 -270P/156 -60S AC -270.290M/156-605 NRTL Listed JA Solar Modules JAM6(K)-60-255-285/4BB UL Listed Jinko Solar Modules http:/Idatabase,ul.camtcgi-bin/XYV/template/LISEXT/1 FRAME/showpage.html?name=QIMS.E467724&ccnshorttitle=Mounting+Systems,+Mounting+... 5115 �1lJ V.Jil UAJ'TV � 111V LVYV1L0.14 LVIVLLLU4J 6lLLL 1411V1.1 UL ONLINE CERTIFICATIONS BIREBTORY QIGU.E181540 Photovoltaic Modules and Panels Pace Bottom Photovoltaic Modules and Panels See General Information for Photovoltaic Modules and Panels SANYO ELECTRIC. CO LTD OF PANASONIC GROUP E181540 15-2 NISHIKI-MINAMI-MACHI KAIZUKA-SHI, OSAKA 597-00943APAN Trademark and/or Tradename: ■ 6#nasoi is Photovoltaic modules, Model(a) HIT-1,1200Ai9, HIT-N205A19 VBHN220DA, VBHN225DA and VUHN230DA followed by 01, OSB, 02 or 028 VBHN220SA120, VBMS235AAOI, VBM5240AAOi, VBMS240AA02, VBM5240AA04, VBMS245AA01, VBMS245AA02; VBMS245AA04, VBMS250AA02, VBM5250AA04, VBMS255AA02, VBM5255AA04, VBMS260AA02, V13MS260AA04 Electrical and Module Fire Class and Type Ratings Cat. No. I.� Vag Pmax Max 5 stem V V do Series Fuse Rating (A) M,Qd� 1 Q FIPe'?C ss 0 u(e Fire Per - Co th TWe Rating Photovoltalc modules HIT-NI95A07 5.47 49.0 195 600 15 C 2 HIT-NI95AOS 5.47 49.0 195 600 IS C 2 HIT-NI95AO9 5.47 49.0 195 600 15 C 2 Hrr-N195A10 5.47 49.0 195 600 15 C 2 HIT-N20OA07 5.50 49.6 200 600 15 C 2 HIT-N200AO8 5.50 49.6 200 600 15 C 2 HIT-N200A09 1 5.50 49.6 1200 1600 15 C 12 HIT-N20DAI0 5.50 49.6 200 600 15 C 2 HIT-N200A16 5.60 49.0 200 600 i5 C 2 HIT-N20CA37 5.60 49.0 200 600 15 C 2 HIT-N200A18 5.60 49.0 200 600 15 C 2 HIT-N205A07 5.54 50.3 205 300 15 C 2 HIT-N205A08 5.54 50.3 205 600 15 C 2 HIT-N205A09 5.54 50.3 1 205 1 600 15 C 2 HIT-N205A10 5.54 50.3 205 600 15 C 2 HIT-N205A16 5.64 49.6 205 600 15 C 2 HIT-N205A17 5.64 49.6 205 600 15 C 2 HIT-N205A38 5.64 49.6 205 600 15 C 2 HIT-N21OA07 5.57 50.9 210 600 15 C 2 HIT-N21OA08 5.57, 50.9 210 600 15 C 12 NIT-N230A09 5.57 50.9 1210 1600 15 C 2 HIT-N210A10 5.57 50.9 .210 600 15 C 2 HIT-N210A16 5.66 50.3 210 600 15 C 2 HIT-N210A17 5.66 50.3 210 600 15 C 2 HIT-N210A18 5.66 50.3 210 600 15 C 2 HIT-N210AI9 5.66 50.3 210 600 15 C 2 tL1lJ V.L.IO1JYV 111VLVVV1L611i 1V1V...V. 631U 10.11V1J V/V / VBHN330SA15B 6.07 69.7 330 600 15 C 2 ,).("N 6.07 69.7 330 600 15 �a6t 2""` VSHN3305A16B 6.07 69.7 330 600 15 C 2 Last Undated on 2016-01-09 Ouestlons? 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