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HomeMy WebLinkAboutRS061992 - MISCKt4STERTM Quality Worldwide Koester American Corp. KOESTER VAP 1®2000 Specification Section 09699 ,A SYSTEM F(,R THE REDUCTION OF MOISTURE VAPOR EMISSION AND ALKALINITY CONTROL Description: The KOESTER VAP I° 2000 is a one -coat system which consists of a unique combination of epoxy resins and other chemical substances. It is specifically formulated to overcome the poor long-term adhesion properties of most resin -based systems when curing in an environment of constant wetness, extreme alkalinity (pH 13-14) and water vapor drive. Because of its extreme density it is capable of reducing water vapor and moisture to levels acceptable for most coatings, adhesives and floor covering systems. (See Law Engineering test results.) The KOESTER VAP I° 2000 is in full compliance with VOC regulations. The KOESTER VAP I° 2000 SYSTEM has excellent chemical and abra- sion resistance and is compatible with most 100% solid epoxy and/or polyurethane based materials. ALWAYS TEST ADHESION PROPERTIES OF MATERIALS TO BE APPLIED ONTO VAP I° 2000 PRIOR TO APPLICATION. Before application of any material onto the KOESTER VAP I° 2000 SYSTEM, allow final coating to cure for a minimum period of 12 hours. This cure time is based -on proper ventilation of entire work area during and after rplication. (See "environmental conditions.") Uses: The primary recommended use for the KOESTER VAP I° 2000 SYSTEM is to solve the problems of alkalinity and moisture/water vapor emission through mineral -based substrates like concrete floors, floor underlayments (not containing gypsum), screeds etc,, by reducing these vapors to levels that do not interfere with the adhesion of floor coverings. It provides an excellent base coat for most coatings and adhesives that cures fast and can be used indoors due to its low odor and no flammability. The KOESTER VAP I° 2000 SYSTEM can be applied to concrete and other cement -based toppings that have been allowed to cure for a minimum period of 7 days. It is not pH sensitive in an alkaline environment. These unique properties allow the system to provide a solution as a base coat to pH/moisture/water vapor -sensitive coatings like polyurethane with regard to their long-term adhesion. It enables their application on relatively fresh cement -based substrates. Since conditions vary from job to job, it is recommended that a test area be coated and tested for water vapor transmission to assure proper performance of the system. The KOESTER VAP I° 2000 SYSTEM is best used in an environment protected from U-V-rays and extreme thermal movement of the substrate. It is not a low modulus material and therefore cannot accommodate substrate movement commonly encountered in an outdoor environment. This limitation applies specifically to cracks Cracks have to be repaired according to manufacturer's recommendation ,rior to the application of the KOESTER VAP I° 2000 SYSTEM. Jontact manufacturer for details.) Substrate should have a minimum compressive strength of 2500 psi. Surface Preparation: The substrates to receive the KOESTER VAP I® 2000 SYSTEM have to be sound, clean, ABSORPTIVE and meet acceptable industry standards as defined in ACI Committee 201 report "Guide to Durable Concrete." Any kind of surface contamination like adhesives, coatings, curing compounds, efflorescence, dust, grease, oils, etc., have to be removed completely by sand or shot blasting to ICRI CSP 3 - 4 finish. However, for hard-trowled surfaces like aircraft hangers, blast to ICRI CSP-5. Smooth formed concrete surfaces like precast panels must be roughened if not absorptive to allow the KOESTER VAP 1° 2000 SYSTEM to penetrate. Acid etching or grinding as surface preparation is not recommended. In the event that surfaces are very uneven or have a rough texture, the use of a leveling underlayment might be beneficial. Consult with KOESTER AMERICAN first before using underlayment / repair mortars / screeds. It is essential that these materials are suitable for the use underneath vapor - reducing systems. Test adhesion properties first before application. DO NOT apply KOESTER VAP I® 2000 onto surfaces that have been treated with any kind of concrete sealer prior to consulting with KOESTER AMERICAN CORPORATION. First make sure that the substrate surface does not deteriorate due to the presence of alkaline silica reactive substances or sulphurous compounds encountered in certain areas. Testing for concrete deficiencies and contaminates like A.S.R. (Alkaline Silica Reaction), un-reacted silicates, organic residue etc. is the responsibility of the Building Owner, and strongly recommended by Koester to avoid product failures. Koester American Corp. strongly advises that surfaces to be treated with Koester material be inspected and evaluated by an experienced firm prior to the application of Koester Systems to determine its suitability to receive the VAP I° System. ONLY a surface that REMAINS sound, clean, absorptive and free of any type of contamination is fit to receive the KOESTER VAP I®2000 SYSTEMS. If self -leveling underlayments are to be used for any reason, ALWAYS APPLY KOESTER'S VAP 1® LEVEL -PRO SELF -LEVELING UNDERLAYMENT with LEVEL -PRO PRIMER E ON TOP OF KOESTER VAP I® 2000 SYSTEMS. Consult with KOESTER AMERICAN first before using underlayments / repair mortars / and screeds. Always follow underlayment manufacturers instructions and specifications. ASTM E96-95 TEST RESULTS KOESTER AMERICAN CORPORATION / KOESTER COATING VAP 1 2000 Wet Method (See Note) CONTROL Wet Method (See Note) Water Vapor Transmission, grainsThr.ft2 0.20 3.35 Water Vapor Transmission, grains/m2 0.14 2.34 Water Vapor Transmission, lbs./24hr. 1000 ft. 0.69 11.48 Permeance, perms 0.53 8.81 Permeance, g/Pa.s.m2 3.03E-08 5.04E-07 Law Project Number: 50160-0-3481.01.83 April 10, 2000 Koester American Corporation • 1206 Laskin Road, Suite 201 • Virginia Beach, VA 23451 • Tel. 757-425-1206 • FAX 757-425-9951 • www.koesterusa.com Application Instructions: Before application of the KOESTER VAP I° 2000 SYSTEM, make sure that all conditions as outlined for uses, surface preparation and mixing have been strictly adhered to. The KOESTER VAP I® 2000 System can be applied using a squeegee and/or 3/8" nap roller application. The coverage rates for the VAP 1° System -depe d-on the surface texture and p ly-of the -substrate -as -- well as the degree of moisture level. The KOESTER VAR 1" 2000 SYSTEM is self -leveling and has the -tendency to -run -into low -areas -where -it can build up. Therefore it is recommended to start with a trial area of application to determine final coverage. On average, coverage of 90 to 140 sq, ft./gal. can be expected, but can vary from project to project. Approximate Suggested Coverages Up to 10 lbs./1000 ft._ /24h. 130 sq. ft./gal. Up to 15 lbs./1000 ft._ /24h. 100 sq. ft./gal. Up to 25 lbs./1000 ft._ /24h. 70 sq. ft./gal. When applied onto absorptive concrete, the KOESTER VAP I° 2000 SYSTEM will penetrate deep into the voids of the substrate surface. This can result in the appearance of "outgasing" by displacing the air contained in the voids with resin. Extensive testing has shown that this "outgasing" does NOT affect the vapor performance of the system. This displacement may result in high points which can be removed with a razor scraper or very light disc sanding. Pinholes can be filled with floor adhesive or epoxy putty. All "outgasing channels" are self -sealed during curing of the system. If this "displacement / outgasing" is of issue with the flooring installation, apply one coat of KOESTER VAP I° PRIMER at a coverage rate of 250 sq. ft./gal. and wait a minimum of 6 to 12 hours before the application of the KOESTER VAP l® 2000. After the KOESTER VAP 1° 2000 has cured for a minimum of 12 hours, the subsequent flooring systems can be installed. KOESTER VAS Adhesives can be used directly onto the VAP 1° 2000 and carry with them the full ten-year warranty. Mixing: Mix Component A and B at a rate of 2.4:1 by volume and pour onto the substrate immediately after mixing. Material Properties: Pot Life: Immediately empty container after mixing Solid Content: 100 % VOC, Mixed (lbs./gal.): < 10 gr./L Flash Point: >200° Packaging: 6 gallon, 2.4 gallon .72 gal. Combi-Pac Storage: Between 50-90°F. Shelf Life: 1 year in original sealed container Clean Up: Immediately with Xylene after use Disposal: Dispose of in accordance with current local, state and federal regulations. Collect with absorbent material. Safety Precautions: Component A contains epoxy resins. Component b contains amines. Avoid skin and eye contact as well as prolonged exposure to vapors. Use safety goggles and chemical -resistant gloves. Ventilate work area properly. Use NOISH/MSHA approved vapor respirator. First Aid: Eye Contact — Flush immediately with water and consult physician Skin Contact — Wash immediately with soap and water Cracks/Expansion Joints VAP l® 2000 7/ 2-Part • °' Polyurethane a p.S DO Sealant Ao 4.0 A al. o ; : 0'a Backing Allow VAP-10 2000 to cure a minimum of 24 hours, before applying backing and sealant. Environmental Conditions: The KOESTER VAP I® 2000 SYSTEM must be applied at ambient and substrate temperatures between 50 and 90 degrees F. (10°C. and 32. 2°C.). The relative humidity must not exceed 80%. IN ORDER TO AVOID ENTRAPMENT OF VOLATILE COMPONENTS USE SOLVENT /WATER -FREE ADHESIVES ONLY (100% SOLIDS). Koester VAS Adhesives are formulated for use directly over the VAP 1° System to create a single source 10-year warranty. A thorough examination of all areas with the KOESTER VAP la 2000 SYSTEM must take place prior to subsequent applications of coating or other coverings. If necessary, imperfections like pinholes, inadequate Coat thickness can be touched up with a second application of the Coating allowing the first coat to cure for a minimum of 12 hours. Maximum recoat time (adhesives included) is 5 days. KEEP OUT OF REACH OF CHILDREN FOR INDUSTRIAL USE ONLY READ MATERIALS SAFETY DATA SHEET BEFORE USING EMERGENCY RESPONSE: Infotrac 800-535-5053 Warranties: LIMITED WARRANTY: KOESTER AMERICAN CORPORATION ("KOESTER") warrants that its products shall be in accordance with their published specifications and covenants that, in the event any of its products fail to meet their published specifications or their published performance standards (subject to published conditions such as proper application and surface preparation), KOESTER shall replace those products proved defective, but KOESTER shall not be responsible for consequential damages due to the breach of its warranties. Notwithstanding the foregoing, KOESTER's liability hereunder shall not exceed one and one-half (1 1/2) times the cost of the defective product originally purchased. EXCEPT AS SET FORTH ABOVE, KOESTER MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, AND MAKES NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. KOESTER AMERICAN CORPORATION 2585 Aviator Drive Virginia Beach, Virginia 23453 Tel. (757) 425-1206 • FAX (757) 425-9951 Web Site: http://www.koesterusa.com Section 09699 Water Vapor Emission Control Systems Part 1— General 1.1 RELATED DOCUMENTS A. Drawings, documents, and general provisions of the Contract, including, but not necessarily limited to, General Conditions and Division 1 Specification Sections, apply to this Section. B. Related Sections- Coordinate work of this Section with work of other Sections to properly execute the work requirements and maintain satisfactory progress of work in other Sections. 1. Section 03300: 2. Section 09620: 3. Section 09640: 4. Section 09650: 5. Section 09660: 6. Section 09670: 7. Section 09680: 1.2 SUMMARY Cast -In Place Concrete Installation and curing requirements according to ACI 302. Specialty Flooring, Installation requirement. Wood Flooring, Installation requirement. Resilient Flooring, rubber sheet and vinyl tile installation requirements. Static Control Flooring, Installation requirements. Fluid Applied Flooring, Installation requirements. Carpet, Installation requirements. A. This Section includes the furnishing, testing, and application of systems for the reduction of moisture vapor transmission and alkalinity control for Interior concrete slabs requiring the installation of VCT, vinyl flooring, rubber flooring, wood, carpet, and/or epoxy flooring systems. 1.3 SUBMITTALS A. General: Submit each item in this Article according to the, requirements and Conditions of the Contract in Division 1. Specification Sections. B. Product data for each type of product and process specified, which shall include: 1. Manufacturer's Specification 2. Installation Instructions 3. Independent Test Data 4. Certification Requirements 5. Warranty Information C. Submit anhydrous calcium chloride testing according to ASTM F 1869-98 that shall be performed by the Owner's Special Inspector to the Architect, Owner, General Contractor, and Water Vapor Reduction System Manufacture's Representative. 1.4 QUALITY ASSURANCE A. Qualifications of Applicator 1. Employ an Applicator currently approved by the manufacturer, experienced In surface preparation and application of the material and subject to inspection and control of the manufacturer. 2. Installer shall have no less than five (5) years experience installing the fluid based coating systems. B. Manufacturer's Qualifications 1. Manufacturer shall have no less than five (5) years experience in manufacturing water vapor reduction systems. The water vapor reduction system must be specifically formulated and marketed for water vapor reduction and alkalinity control without change of system design for a minimum period of five (5) years. 2. Manufacturer shall provide the Owner with their standard ten (10) year warranty at no additional cost. Applicator of water vapor reduction system shall provide standard installation warranty for workmanship. 3. Manufacturer must provide Independent lab test reports documenting performance per the following: a. ASTM E 96, Water Vapor Transmission (wet methods) Performance shall be documented by an independent testing laboratory at a minimum of 90% for Koester VAP I 2000 System, water vapor transmission reduction compared to untreated concrete. b. ASTM D 1308; Insensitivity to alkaline environment up to pH 14. c. Certify acceptance and exposure to continuous topical water exposure after final cure. 4. Submit list of product use and performance history, for the same formulation and system design, listing reference sources. Similar projects shall have documented minimum initial water vapor transmission rates of 15 lbs per 1000 ft_ per 24 hours to 3lbs per 1000 ft_ per 24, and have resulted in maintained water vapor reduction rate of less than 3 lbs per 1000 ft_ per 24 hours when tested according to ASTM 1869.98. 1.5 DELIVERY, STORAGE AND HANDLING A. Deliver products to the job site in their original unopened containers, clearly labeled with the manufacturer's name and brand designation. B. Store products in an approved ventilated dry area; protect from dampness, freezing, and direct sun light. Product should not be stored in areas with temperatures in excess of 90 °F or below 50 °F. C. Handle product in a manner that will prevent breakage of containers and damage products. 1.6 PROJECT/SITE CONDITIONS A. ENVIRONMENTAL CONDITIONS 1. Do not apply moisture vapor reduction system to unprotected surfaces or when water is accumulated on the surface of the concrete. 2. Do not apply water vapor reduction system when temperature is lower than 50° F or expected to fall below this temperature within 24 hours from time of application. 3. Allow continuous ventilation and indirect air movement at all times during application and curing process of the water vapor reduction system. B. Protection: Protect water vapor reduction system to prevent damage from active rain or topical water for a minimum period of 24 hours from time of application. 1.7 SCHEDULING A. Before installation of VCT, sheet vinyl, rubber flooring, wood, carpet and/or epoxy flooring systems over the interior concrete slabs, anhydrous calcium chloride testing shall be performed as per ASTM F 1869-98 by the Owner's Special Inspector as outlined In Article 3.1 below to determine the level of water vapor transmission In the slab and the type of moisture vapor reduction system required. B. The Owner's Special Inspector will coordinate with the Owner scheduling water vapor reduction system testing and allowing enough time to test, submit and install the water vapor reduction system before installation of floor finish. C. The Owner's Special Inspector will allow for as much time as is reasonable for the concrete slab to dry before installing anhydrous calcium chloride tests. All mastics, glues, and/or contaminants shall be removed to provide a clean, sound, concrete substrate prior to installing anhydrous calcium chloride tests as per ASTM F 1869-98. No Exceptions! PART 2 — PRODUCTS 2.1 MANUFACTURERS A. Water vapor reduction system, which may be Incorporated In the work, shall be the product of a single manufacturer, no substitutions. Manufacturer's offering approved products such as: 1. Koester VAP I 2000 System by Koester American Corporation; Corporate Headquarters: (757) 425-1206. Western Regional Office: (541) 548-0210. B. Terminology hereafter is based upon the products of Koester American Corporation. 2.2 MATERIALS A. General: Use materials of one manufacturer throughout the project as hereinafter specified. B. 100 % solids VAP I 2000 coating, containing specifically formulated chemicals and resins to provide the following characteristics and properties. 1 ASTM E 96, Water Vapor Transmission (wet methods) Performance shall be documented by an independent testing laboratory at a minimum 90% for Koester VAP I 2000 System water vapor transmission reduction compared to untreated concrete. 2 ASTM D 1308; Insensitivity to alkaline environment up to pH 14. 3 Certify acceptance and exposure to continuous topical water exposure after final cure. 2.3 KOESTER VAP I 2000 SYSTEM A. This one (1) coat system consists of one (1) coat of VAP I 2000 coating to be applied to a properly prepared concrete surface. Anhydrous calcium chloride testing performed by the Owner's Special Inspector having water vapor transmission levels greater then 3 lbs/24hrs per 1000/sf. and less then 25 lbs/24 hrs per 1,000/sf. (depending on Individual conditions) shall determine where this system Is utilized and the coverage rates required. The Owner shall specify a floor covering system and adhesive having the ability to withstand water vapor transmission levels up to 3 lbs/ 24 hrs per 1000/sf. The water vapor reduction system shall be required to reduce vapor emissions by a minimum of 90% after final cure. Verify water vapor reduction by anhydrous calcium chloride testing according to ASTM F 1869-98 prior to proceeding with any floor covering installation. 2.4 KOESTER VAP I 2000 A. System consists of one (1) coat of VAP I 2000. Anhydrous calcium chloride testing according to ASTM F 1869 — 98 performed by the Owner's Special Inspector having water vapor transmission levels greater than 3 lbs./ 24 hrs per 1000/sf. and less than 25 lbs/24 hours per 1000/ sf (depending on individual conditions) shall determine where this system is utilized and the coverage rates required. The Owner shall specify a floor covering system and adhesive having the ability to withstand water vapor transmission levels up to 3lbs/24hrs per 1000/sf. The water vapor reduction system shall be required to reduce water vapor emissions by a minimum of 90% after final cure, as well as alkalinity reduction to acceptable pH levels. Verify water vapor reduction by anhydrous calcium chloride testing prior to proceeding with any floor covering installation. 2.5 AREA NOT REQUIRI TG VAPOR REDUCTION SYSTEM A. Anhydrous calcium chloride testing performed by the Owner's Special Inspector for interior concrete slab areas receiving VCT, sheet vinyl, rubber flooring, wood, carpet, and or epoxy flooring systems will determine where this system might be required. Water vapor reduction system might be required on concrete floors with water vapor transmission level in excess of 3 lbs/24 hrs per 1,000 sf. or 5 lbs for some specific flooring systems verify with flooring system manufacturer. B. Water vapor reduction system is not required on Interior concrete slabs without floor finishes. 2.6 MIX DESIGNS A. Use clean containers and mix thoroughly as per Manufacturer's requirements to obtain a homogeneous mixture. Use a low speed motor less than 400 rpm and a two bladed Jiffy mixing blade only. DO NOT AERATE. Mix ratios are measured by volume. B. VAP I 2000 Mix Ratio: Mix Component A and B at a ratio of 2.4:1 by volume. PART 3 — EXECUTION 3.1 EXAMINATION A. Calcium Chloride test requirements: 1. Anhydrous calcium chloride testing shall be performed by the Owner's Special Inspector as outlined in Section 01410 - Quality Requirements. 2. Provide anhydrous calcium chloride tests according ASTM F 1869 - 98 In accordance to all surface preparation methods outlined. Tests shall be installed onto freshly abraded contaminant free concrete. No exceptions! 3. Only conduct calcium chloride tests at the same temperature and humidity expected during normal use. If this is not possible, then the test conditions should be 75°F +-10°F and 50+-10% relative humidity. Maintain these conditions 48 hours prior to and during tests. Water vapor transmission levels are directly affected by ambient room temperature and readings conducted without a sustained ambient temperature are NOT acceptable. 4. Owner's Special Inspector shall provide test results with a marked up floor finish plan showing test results. Owner's Special Inspector shall provide a written clarification on status of the ambient air temperature and humidity before and during the testing procedures. 5. Owner's Special Inspector shall provide a marked up floor plan showing areas with vapor reduction system recommendations. B. Initial calcium chloride tests: 1. Before installation of VCT, sheet vinyl, rubber flooring, wood, carpet, and / or epoxy flooring systems over interior concrete slabs, the Owner's Special Inspector shall make known the level of water vapor transmission in the slab in accordance to ASTM F 1869-98 to all parties involved. The Owner's Special Inspector will document the test results and provide recommendations on the type of moisture vapor reduction system to be utilized. 2. Surfaces to receive water vapor reduction system should be tested by an experienced firm to determine its suitability to receive a water vapor reduction system like Koester VAP I 2000. 3. Testing for concrete deficiencies and contaminates like un-reacted silicates, chlorides, A.S.R. (alkali -silica reaction), etc. is strongly recommended by Koester to avoid project failures. C. Floor treatment calcium chloride tests: 1. After proper cure of the final coat of the water vapor reduction system the Owner's Special Inspector shall provide calcium chloride tests to determine if the level of water vapor transmission and alkalinity are reduced to the Owner's specified levels in conjunction with the flooring manufacturer's installation requirements. Contact Owner and water vapor reduction system Manufacturer's Representative concerning areas with a water vapor transmission level greater than the Owner's specified levels. D. Adhesion tests: 1. The Owner's Special Inspector shall verify proper adhesion of flooring adhesives, coatings, and leveling compounds to the final vapor reduction coating system for acceptability. Contact Manufacturer's Representatives for recommendations. 3.2 PREPARATION A. Inspect all surfaces with regard to their suitability to receive moisture vapor reduction system with manufacturer's representative. B. Clean all surfaces to receive moisture vapor reduction system. Shot blast all floors and clean surfaces with Shop Vac to remove all residue off the substrate. Remove ALL defective materials, and foreign matter such as dust, adhesives, leveling compounds, paint, dirt, floor hardeners, bond breakers, oil, grease, curing agents, form release agents, efflorescence, laitance, Shot blast bee bees, etc. Repair all cracks, expansion joint, control Joints, and open surface honeycombs and fill in accordance with Manufacturers recommendations. Inform vapor reduction system manufacturer if concrete additives like chlorides or any other soluble compounds that can contaminate surfaces have been used in the concrete mix. Reinforcing fibers must be burned off, scraped and vacuumed, after shot blasting, leaving no fibers left on the concrete surfaces. Provide uncontaminated, sound surface. DO NOT ACID ETCH! C. Repair concrete prior to moisture vapor reduction system installation by utilizing Koester SB Bonding Emulsion with approved concrete repair materials. Comply with all requirements as listed in Manufacturer's technical data information. No exceptions. Consult with vapor reduction manufacturer. D. Make sure that surfaces to be treated with moisture vapor reduction system have NOT previously been treated with other materials like underlayments, screeds, penetrating sealants, etc. If this is the case, consult with the Manufacturers Representative prior to any application of moisture vapor reduction system. E. Make sure that the substrate surface does not deteriorate due to the presence of sulphurous compounds or alkaline aggregate/silica reaction encountered in certain areas. F. Any testing for concrete deficiencies / contamination like alkaline silica reaction, untreated silicates, organic residue, etc. is the responsibility of the Building owner. G. Koester American Corp. strongly advises that surfaces to be treated with Koester material inspected and evaluated by an experienced firm prior to application of Koester Systems to determine its suitability to receive the VAP 1° System. H. Only a surface substrate that REMAINS uncontaminated, absorptive, and sound is fit to receive a water vapor reduction system. Comply with all requirements as listed in Manufacturer's technical data information. No exceptions. I. Proper removal of contaminants can render surfaces too rough for certain flooring systems. Therefore shot blast a small test area and verify with the flooring applicator that the surfaces are fit to receive the specified flooring system without the application of an underlayment on top of the VAP I 2000 System. 3.3 APPLICATION A. VAP 12000 System Application: 1. The coverage rates for this Single Coat system depend on the surface texture and porosity of the substrate as well as the measured level of moisture, from Section 3.1 Examination. On average, coverage of 90-140 sq.ft./gal. can be expected. 2. Approximate Coverage Relative to Existing Levels of Moisture Vapor Up to 10 lbs/1000 sq.ft/24hr. Up to 15 lbs/1000 sq.ft.24hr. Up to 25 lbs/1000 sq.ft/24 hr. B. VAP 12000 System Application: 140 sq.ft./gallon 100 sq.ft./gallon 70 sq.ft./gallon 1. Apply one coat of VAP I 2000 at an average coverage rate of 70-140 sq. ft. /gallon using a squeegee and or 3/8 inch nap roller leaving NO areas untreated. Allow to cure a minimum of 12 hours before installing flooring system. (See additional application instructions in Koester technical data sheets.) C. Cementitious underlayment system Level -Pro with an epoxy primer Level -Pro Primer E or approved equal if required by the Owner, Floor Covering Installer, or the Floor Covering Manufacturer may be used to level any smooth surfaces after Shotblasting the floor on top of the water reduction system. The underlayment system utilized must be tested and approved by (no exceptions) by the manufacturer of the water vapor reduction system prior to installation. No underlayment system containing gypsum will be allowed. When water based adhesives are utilized in the floor covering installation, use an approved underlayment system with primer prior to the installation of the flooring system. Please consult the adhesive manufacturer for their minimum recommended thickness of cementitious underlayment to absorb excess moisture in the adhesive. Leveling of the substrate shall not be considered part of the water vapor reduction system. No exceptions. D. For installation of resilient flooring directly over the water vapor reduction system, the contractor responsible for installing the floor covering system shall use Koester VAS Adhesives or approved equal. Use 100% solids adhesives or contact type adhesives with long working times that can be applied to substrates with a pH up to 10. The method of use is to apply the contact type adhesives to the substrate and allow the materials water to flash off prior to the flooring installation. Always test proper adhesion of adhesives to water vapor reduction system prior to installation of entire flooring system. No exceptions. 3.4 CLEANING A. Clean all tools and equipment with xylene immediately after use when using the VAP I 2000 System. B Remove all debris resulting from water vapor reduction system installation from project site. 3.5 PROTECTION A. Protect each coat during specified cure period from any kind of traffic, topical water and contaminants. END SECTION 09699 WEBAC Corp. 1669 E Wilshire Ave, Santa Ana, CA 92705 PH 714-662-4445 FAX 714-662-4446 Toll Free 1877-932-2293 www.webac.com Fast Concrete and SpaII Repairs TECHNICAL DATA PHYSICAL PROPERTIES: Hardness, durometer (ASTM D2240) Tensile Strength, PSI (ASTM D412) Tear Strength (ASTM D624) -lb/mil Elongation % (ASTM D412) Compressive Strength (ASTM C109) 2 hr. cure (pure product), psi 2 hr. cure product blended/sand, psi 7 day cure (pure product), psi 7 hr. cure product blended/sand, psi Viscosity (mixed) Pot Life (ASTM C-881) Shelf Life Storage Conditions Toxicity Resistance to Chemicals PRODUCT DATA SHEET LOW VISCOSITY POLYUREA REPAIR SYSTEM Cartridge System and in Pails 80 -85 D 4000 489 6% - 8°Ao approx .3200 approx. 4000 approx. 4000 approx. 4800 15 cps Approx. 75 - 90 seconds 1 year in original unopened container. Do not store above 85°F or in direct sunlight. Essentially Non -Toxic in Cured Form Resistant to Most Organic Solvents, Mild Acids, Alkali and Micro Organisms chemical Resistance Chart PACKAGING: 1: 1 ratio available in 2x 1 gallon units and 22 oz. cartridges DISPOSAL: Empty containers must be drip free. SAFETY: Read all product MSDS and make sure that personnel using the products understand MSDS and General Safety Information Sheets. Application Guns WEBAC supplies pneumatic and hand operated application guns for use with the 6000 Polyurea System. Please contact our technical staff for detailed information on which gun will suit your specific needs best. PRODUCT WARRANTY: WEBAC AMERICA CORP. PRODUCTS ARE WARRANTED UNDER THE FOLLOWING POLICY: ALL RECOMMENDATIONS, STATEMENTS AND TECHNICAL DATA HEREIN ARE BASED ON TESTS WE BELIEVE TO BE RELIABLE AND CORRECT, BUT ACCURACY AND COMPLETENESS OF SAID TESTS ARE NOT GUARANTEED AND ARE NOT TO BE CONSTRUED AS A WARRANTY EITHER EXPRESSED OR IMPLIED. USER SHALL RELY ON HIS OR HER OWN INFORMATION AND TESTS TO DETERMINE SUITABILITY OF THE PRODUCT FOR THE INTENDED USE AND USER ASSUMES ALL RISK AND LIABILITY RESULTING FROM HIS OR HER USE OF THE PRODUCT. SELLER'S AND MANUFACTURER'S SOLE RESPONSIBILITY SHALL BE TO REPLACE THAT PORTION OF THE PRODUCT OF THIS MANUFACTURER WHICH PROVES TO BE DEFECTIVE. NEITHER SELLER NOR MANUFACTURER SHALL BE LIABLE TO THE BUYER OR ANY THIRD PERSON FOR ANY INJURY, LOSS OR DAMAGE DIRECTLY OR INDIRECTLY RESULTING FROM USE OF OR INABILITY TO USE THE PRODUCT. RECOMMENDATIONSAND STATEMENTS OTHERTHAN THOSE CONTAINED IN A W RITTEN AGREEMENT SIGNED BY AN OFFICER OF THE MANUFACTURER SHALL NOT BE BINDING UPON THE MANUFACTURER OR SELLER. WAC200606-w6000quickfx T II FrPP: 1877- 932- 2293 1877- webac-yes webac.com° WEBAC Corp. 1669 E Wilshire Ave, Santa Ana, CA 92705 PH 714-662-4445 FAX 714-662-4446 Toll Free 1877-932-2293 www.webac.com PRODUCT ATA SHEET VISCOSITY POLYUREA REPAO ` SYSTE Fast Concrete and Spall Repairs Cartridge System and in Pails RANGE OF APPLICATION Rebuilding control joints ,I Shallow anal]~, example: bridge decks Traffic area spalls & crack repairs Grade matching 4 Floor repair Fill & repair spall before coating Used to bond cracked slabs TYPE OF MATERIAL WEBAC 6000 Quickfix Polyurea is a rapid set, high strength, ultra low viscosity repair material, provided as a two part, 1:1 mix ratio by volume, 100% solids system. The material has been designed to fix spalled concrete surfaces and cracks, and to rebuild damaged control joints effectively and quickly. Examples for typical repair applications are warehouse floor spalls and other traffic prone surfaces, where load damage from steel wheels, hard urethane wheels and other stress factors are common. WEBAC Quickfix is also a strong adhesive to bond damaged slabs. (Not intended for use where substrate movement is required. For moving control joints please refer to our flexible products such as WEBAC Universal Polyurea). Quxickfix is moisture sensitive and should not be applied to wet surfaces. APPLICATION Clean the area of debris and contaminants, such as oils, loose materials, dirt, rubber etc., forgood adhesion of the product. Expose clean rough concrete for best results. If using a saw to cut concrete and clean the crack, remove all the dust from the cut out area. Make sure the area is dry. Vacuum or blow off cement, dust. Deep Crack /Joint Application Apply product to the bottom of the crack and work up in layers. First apply product, then deliver sand into the applied product. Then add more product & sand. Repeat the steps until reaching the finished grade. ADVANTAGES 4 Stops additional damage 4 Fast set, short cure to full strength 4 Heavy Toads in 15 minutes and 4 "Drive -Over" in 10 to 15 minutes Low Temp Application (0°F) 4 Produces High Strength Quickly 4 Self -leveling Meets USDA Requirements Filler Sand filler should be free of moisture. Grit sizes for 30 to 60. Pea gravel can be used to fill large spalls. Grinding to Finish Grade Allow WEBAC Quickfix to set for about 15 minutes or until hard. For best results use a flexible grinding wheel. Scrapping or cutting may also be done with a sharp razor blade cutter. Cut as soon as product is set and but not completely hard yet. Repair is now ready for traffic. MAINTENANCE OF EQUIPMENT Remove all excess sealant and any smears. Tools and mixing equipment are best cleaned immediately after use. Solvents are hazardous, are aggressive towards plastic and rubber and might be in conflict with regulations on the jobsite. Caution! Some cleaners are combustible. SAFETY/ PRECAUTION Protect your health! While working with WEBAC materials, safety goggles, gloves and safety clothing must be worn at all times. While injecting, a full face shield is strongly recommended. Spills and blow -outs do happen! Protect yourself and others on the jobsite. Consider property in proximity of the application area to prevent loss or damage. Protect your jobsite from unauthorized persons. Store all materials and equipment safely and out of reach of children! Observe container labels, MSDS, and instructions in the WEBAC Product Catalog before using the product and equipment. In case one of the components comes in contact with the skin, wash thoroughly with soap and water. Provide adequate ventilation in volume and pattern in working area. Further protection: emergency showers and eyewash stations. POLYUREA REPAIR SYSTEM Toll Free: 1877- 932- 2293 1877- webac-yes VI a b a C, co rn® WEBAC Corp. 1669 E Wilshire Ave, Santa Ana, CA 92705 PH 714-662-4445 FAX 714-662-4446 Toll Free 1877-932-2293 www.webac.com PRODUCT DATA SHEET 4000 QUICKSEAL Epoxy Paste / Gel in Cartrudge System or Bulk RANGE OFAPPLICATION Structural bonding of concrete, masonry, metals, wood, etc. Grouting bolts, dowels, pins, vertical and overhead, for extremely rapid setting, fast turn around times Seals cracks and around injection ports prior to pressure -injection grouting Interior, exterior, vertical and overhead repair of concrete as a super fast setting epoxy mortar binder. ADVANTAGES Insensitive to moisture before, during and after cure High -modulus, high -strength, structural gel adhesive Excellent adhesion to concrete, masonry, metals, wood and most structural materials. Gel consistency ideal for vertical and overhead applications. Easy to mix 1: 1 ratio between components Extremely Fast Setting and high early strength -developing adhesive. TYPE OF MATERIAL WEBAC 4000 Epoxy Paste is a 100% solids, high modulus, non -sag, non -shrink two component epoxy adhesive that bonds to concrete and other surfaces. It meets ASTM-C-881, Type I and IV, Grade 3 Classes B and C for Epoxy Resin Adhesives. It meets USDA specifications for use in food processing areas. PROCESSING To anchor bolts, dowels and pins Annular space around bolt tested at 1/8 inch; depth of embedment is typically 10-15 times the bolt diameter. See cartridge for application instructions. To seal cracks for injection grouting Place the mixed material over the cracks to be pressure injected and around each injection port. Allow sufficient time to cure before pressure injecting. As a structural adhesive Apply the mixed HIJECH Structural Gel Fast Epoxy to the mating or non mating prepared substrates. Work into the substrate for positive adhesion. Secure the bonded unit firmly into place until the epoxy has cured. Non -sag gel, no flow. Pot Life: Approx. 5-10 minutes. (100 gram mass) Appearance: Compound A = White Compound B =Grey. FAST CURE EPDXY PASTE E REPAR / ANCHOR NG COVERAGE 22oz. cartridge yields 39 cu. in. of epoxy gel adhesive. 46oz. cartridge yields 82 cu. in. of epoxy gel adhesive. Shelf Life: 1 year in original unopened container. STORAGE: Store indoors at temperatures between 40-95 F. PACKAGING Cartridges, 1 Gallon Units 2 Gallon Units 110 Gallon Units MAINTENANCE OF EQUIPMENT Cartridge Systems are disposable and some of the following recommendations may not apply. Remove all excess sealant and any smears. Tools and mixing equipment are best cleaned immediately after use. Recommended: R70 Pump Flush is a solvent free, non-flammable and for shipping as non -hazardous classified cleaner, which conditions your pump and hoses. Circulate cleaner through pump for several minutes. Xylol, Toluol, Acetone, M.E.K. and related solvents can be used for initial flushing. Solvents are hazardous, are aggressive towards plastic and rubber and might be in conflict with regulations on the jobsite. Caution! Some cleaners are combustible. PRECAUTION Protect your health! While working with WEBAC materials, safety goggles, gloves and safety clothing must be worn at all times. While injecting, a full face shield is strongly recommended. Spills and blow -outs do happen! Protect yourself and others on the jobsite. Consider property in proximity of the application area to prevent loss or damage. Protect your jobsite from unauthorized persons. Store all materials and equipment safely and out of reach of children! Observe container labels, MSDS, and instructions in the WEBAC Product Catalog before using the product and equipment. In case one of the components comes in contact with the skin, wash thoroughly with soap and water. Provide adequate ventilation in volume and pattern in working area. Further protection: emergency showers and eyewash stations. USA Toll Free Phone: 877-webac yes www.webac.com WEBAC Corp. 1669 E Wilshire Ave, Santa Ana, CA 92705 PH 714-662-4445 FAX 714-662-4446 Toll Free 1877-932-2293 www.webac.com PRODUCT DATA SHEET HOWTOUSE SURFACE P nEPARATION - Surface must be clean and sound. It may be dry or damp, but free of standing water. Remove dust, grease, curing compounds, waxes, foreign particles and disintegrated materials. PREPARATION WORK Concrete- Sandblast or use other approved mechanical means. Bonding Applications Steel- Sandblast to white metal finish. BULK MIXING For bulk mixing pre -mix each component thoroughly. Proportion equal parts by volume of Component "A" and Component ra B" through appropriate metered epoxy mixing equipment as recommended by the manufacture. Mix only the quantity that can be used within its pot life and do not allow mixed material to reside in static mixing head or mixer for more than five minutes or nozzle blockage may result, PERFORMANCE DATA COLOR (A+B) GREY Viscosity (mixed) Gel Mix Ratio (by volume) 1:1 Pot Life 100 grams at 77°F (minutes) 5-10 min Tack Free thin film at 77°F (hours) 1-2 Bond Strength, PSI (ASTM C-882) 14 days 3250 Compressive Strength, (ASTM D-695) 7 days 13,500 Tensile Strength, PSI at 73° F (ASTM D-638) 14 days 5450 Flexural Strength (ASTM D-790) 5882 Slant Shear Strength (ASTM D-732) 4900 psi Absorption 24 hours % 0.12 Shrinkage (ASTM C-883) Passes Heat Deflection Temperature (D-648) 129°F threaded rod in 4000 psi concrete BOLT DIAM. HOLE DIAM. EMBED. DEPTH TOTAL LOAD (LBS) TENSION SHEAR 1/2" 5/8" 6" 22,000 25,680 5/8" 3/4" 6-3/4" 36,750 42,575 3/4" 7/8" 7-1/2" 51,780 56,450 7/8" 1" 8-1/4" 64,650 66,890 1" 1-1/8" 9" 68,950 71,450 1-1/8" 1-1/4" 10-1/2" 94,750 97,460 1-1/4" 1-3/8° 12" 98,650 102,520 sing rebar in 4000 psi concrete e a TOTAL LOADS (LBS) TENSION SHEAR #4 518" 6" 14,730 19,200 #5 3/4" 6 -3/4" 18,810 29,760 416 1" 7-1/2" 36,200 42,240 #7 1-1/8" 8-1/4" 27,640 57,600 #8 1-1/4" 9" 64,000 75,840 Bolt up and cure schedule TEMPERATURE BOLT -UP TIME (HRS) CURE TIME (HRS.) (°F) (°C) 40-50 4-10 8 42 51-60 10-16 6 36 61-70 16-21 4 24 71-80 21-27 3 24 >80 >27 2 16 CAUTION Compound 'A' - Irritant - Prolonged contact with skin may cause irritation. Avoid eye contact. Compound 'FN - Corrosive - Contact with skin may cause severe bums. Avoid eye contact Product iis a strong sensitizer. Use of safety goggles and chemical -resistant gloves recommended. Avoid breathing vapors. Use adequate ventilation. Use of a NIOSHIMSHA organic vapor respirator recommended it ventilation is inadequate. FIRST AID Remove any contaminated clothing. For eye contact, flush immediately with plenty of water for at least 15 minutes; contact physician immediately. For respiratory problems, remove person to fresh air. For skin contact, remove epoxy i,nu, ,Jiatefy with a dry cloth or paper towel. Wash area of contad thoroughly with soap and water. Solvents should not be used because they carry the irritant into the skin. Wash contaminated clothing prior to re- use. Cured epoxy resins are innocuous. CLEAN UP Collect with absorbent material, flush area with water. Dispose of in accordance with local disposal regulations. Uncured material can be removed with CAA -Clean or other approved solvent Cured material can only be removed mechanically. cartridge capacity HOLES PER CARTIRDGE 3-1 /19" 1 n7 723 112' S18" 3/4" 7/8" 1" 4-1/4" 5" 7-1/2" 8-1/4" 59 41 25 14 15 172 R5 57 n1 PRODUCT WARRANTY: WEBAC AMERICA CORP. PRODUCTS ARE WARRANTED UNDER THE FOLLOWING POLICY: ALL RECOMMENDATIONS, STATEMENTS AND TECHNICAL DATA HEREIN ARE BASED ON TESTS WE BELIEVE TO BE RELIABLE AND CORRECT, BUTACCURACYAND COMPLETENESS OF SAID TESTS ARE NOT GUARANTEED AND ARE NOT TO BE CONSTRUED AS A WARRANTY EITHER EXPRESSED OR IMPLIED. USER SHALL RELY ON HIS OR HER OWN INFORMATION AND TESTS TO DETERMINE SUITABILITY OF THE PRODUCT FOR THE INTENDED USE AND USER ASSUMES ALL RISK AND LIABILITY RESULTING FROM HIS OR HER USE OF THE PRODUCT. SELLERS AND MANUFACTURERS SOLE RESPONSIBILITY SHALL BE TO REPLACE THAT PORTION OF THE PRODUCT OF THIS MANUFACTURER WHICH PROVES TO BE DEFECTIVE. NEITHER SELLER NOR MANUFACTURER SHALL BE LIABLE TO THE BUYER OR ANY THIRD PERSON FOR ANY INJURY, LOSS OR DAMAGE DIRECTLY OR INDIRECTLY RESULTING FROM USE OF OR INABILITYTO USE THE PRODUCT. RECOMMENDATIONS AND STATEMENTS OTHER THAN THOSE CONTAINED IN WRITTEN AGREEMENT SIGNED BY AN OFFICER OF THE MANUFACTURER SHALL NOT BE BINDING UPON THE MANUFACTURER OR SELLER. WAC200408-w4000quickseal USA Toll Free Phone: 877•webac yes www.webac.com WEBAC Corp. 1669 E Wilshire Ave, Santa Ana, CA 92705 PH 714-662-4445 FAX 714-662-4446 Toll Free 1877-932-2293 www.webac.com PRODUCT DATA SHEET WEBAC 1403 RANGE OF APPLICATION - Injection into Wet and Dry Structures - Hairline Crack Injection - Sealing Concrete Cracks & Joints - Sealing Concrete Construction Joints -BrickConstruction - Waste Water Tanks - Drinking Water Reservoirs - Sewers, Manholes, Utility Boxes, etc. -Tunnels, Dams - WEBAC 2000 Injection Tube System LOW VISCOSITY FLEXILE POLYURETHANE INJECTI TYPE OF MATERIAL WEBAC 1403 is a low viscosity two component hydrophobic resin based on a MDI (methylene-diphenyl- isocyanate) polyurethane. The product is 100% solvent free and 100% solids. The gel -time of the product can be adjusted by adding a certain percentage of WEBAC 1400 catalyst. This high-grade and constant -volume poly -urethane resin is an universal injection resin designed for application in wet and dry cracks. Unlike water -activated materials WEBAC 1403 does not need water for the reaction. WEBAC 1403 has an ultra low viscosity of only 70 cps resulting in excellent penetration into finest hairline cracks. Another advantage of this very flexible material is the adhesive strength to concrete which is typically higher than the tensile strength of the product. The combination of great adhesion and flexibility of the material assures that the repaired concrete will not crack again. The cured resin is of a constant volume and it is essentially not effected by water or dryness. WEBAC 1403 does not shrink or swell. WEBAC 1403 may slightly foam in contact with water when applied without pressure. Pressure injection will suppress foaming action and material will cure to a dense and flexible sealant. The product is non -corrosive towards steel and is safe for use in combination with foils and joint strips. The material may be us da-in-corribinatiidi with(WEBAC 151/157 water -activated foams. WEBAC 1403 is approved for drinking water contact by the Hygiene Institute Germany, DAP-P- 02548009311. For NSF approved products please refer to WEBAC 157/2 and Flexgel2. PROCESSING WEBAC 1403 A and 1403 B are supplied in separate containers. WEBAC 1400 catalyst is available to allow adjustment of gel -time. The mixing ratio by volume is 1:1 (A:B). WEBAC 1400 CAT is not a mandatory component of the cured product.lt has been designed for the applicator who needs to shorten the gel time. WEBAC 1400 CAT USAGE The gel time is adjustable from several hours to approximately 20 minutes by using WEBAC 1400 CAT. Up to 5% of catalyst may be added to the mixture to achieve the shortest gel time. (see diagram on backside) Example of catalyst usage: 2 gal mixture (7.6 liters) 1% = approx. 2.5 FL OZ. or .07 liters 5% = approx. 12 FL OZ. or .35 liters. N RESIN Observe temperature and humidity of the environ- ment since both determine the pot -life of the premixed batch. Do not mix more material than the amount that will be pumped within reasonable time. Rule: High temperatures and high humidity- less accelerator. Metric measuring cups are available to simplify mixing procedures. It is essential for all equipment to be dry. Avoid any moisture contact with the mixture to prevent premature reaction of the product. If reaction of the batch occurs while pumping, immediately shut down the machine and flush with a cleaner to avoid built up and clogging of the equipment. Examples: In applications of high pressure water -intrusions, the system will react aggressively on contact with water when catalyzed at 10% or more. A slightly catalyzed product at about 2% on the other hand assures good penetration results in very fine capillary crack injection and for soil stabilization purposes. The accelerator system has been proven superior to solvent -loaded single component materials. The WEBAC system gives the applicator the choice to control gel -time and reactive properties. Plan ahead: Observe temperature and humidity of the environment, since both determine the pot -life of the premixed batch. Do not mix more material than the amount that will be pumped within reasonable time. Rule: High temperatures and high humidity - less catalyst. Caution: It is essential for all equipment to be dry. Avoid any moisture contactwith the mixture to prevent premature reaction of the product. If reaction of the batch occurs while pumping, immediately shut down the machine and flush with a cleaner to avoid built up and dogging of the equipment. MAINTENANCE OF EQUIPMENT Remove all excess sealant and any smears. Tools and mixing equipment are best cleaned immediately after use. Recommended: R70 Pump Flush is a solvent free, non-flammable and for shipping as non -hazardous classified cleaner, which conditions your pump and hoses. Circulate cleaner through pump for several minutes. Xylol, Toluol, Acetone, M.E.K. and related solvents can be used for initial flushing. Solvents are hazardous, are aggressive towards plastic and rubber and might be in conflict with regulations on the jobsite. Caution! Some cleaners are combustible. PRECAUTION Protect your health! While working with WEBAC materials, safety goggles, gloves and safety clothing must be worn at all times. While injecting, a full face shield is strongly recommended. Spills and blow -outs do happen! Protect yourself and others on the jobsite. Consider property in proximity of the application area to prevent loss or damage. Protect your jobsite from unauthorized persons. Store all materials and equipment safely and out of reach of children! Observe container labels, MSDS, and instructions in the WEBAC Product Catalog before using the product and equipment. In case one of the components comes in contact with the skin, wash thoroughly with soap and water. Provide adequate ventilation in volume and pattern in working area. Further protection: emergency showers and eyewash stations. Toll Free: 1877- 932- 2293 1877- webac-yes vvebac.cor® WEBAC Corp. 1669 E Wilshire Ave, Santa Ana, CA 92705 PH 714-662-4445 FAX 714-662-4446 Toll Free 1877-932-2293 www.webac.com PRODUCT DATA SHEET FLEXI LE POLYURETHANE INJECTION i';ESIF TECHNICAL DAT Appearance Solids Density, g/ml Flash Point, C / F Viscosity, cps Mixing Ratio by Volume Packaging Cured Product Hardness, Shore D Elongation, % Tensile Strength, psi Adhesive Strength, to Concrete, psi Corrosiveness Storage Appearance Toxicity Resistance to Chemicals Comp. A Clear 100% 1.02 156/313 60-70 1 parts 5 Gal Comp. B 1400 CAT Dark Brown Clear 100% 100% 1.14 1.16 180/356 165/335 80-90 50 1 part 5% max. 5 Gal 0.5 Gal ASTM D 1010 ASTM D 3800-79 ASTM D 93-85 ASTM D 1638-74 20-30 >100 ASTM D 638 260 ASTM D 638 >260 Non -Corrosive Good storage stability for unopened containers at 15 - 30C, 58 - 85F in dry, sun free indoors environment 3 years shelf life. Dark Brown Polyurethane Sealant Essentially Non -Toxic in Cured Form MDI Based, Drinking Water Approved Resistant to Most Organic Solvents, Mild Acids, Alkali and Micro Organisms CATALYST1aee (x) 5- 8 )th/1K MEEAC 1493 OIAN671i CATALYST A0JU6TEe FOIL IFE Trai.I 21'C / 68'F 3 FL IZ1106 wll CLMtUTIA r1GIO PIESIV 1 1 1 1 1 1 1 1 1 1 i I >T1WETr 1 2 3 4 5 5 (hours) \ MEMBER 00��� INTERNATIONAL ae>t�ee>t�, CONCRETE REPAIR ‘a�®/1 INSTITUTE V� PRODUCT WARRANTY: WEBAC AMERICA CORP. PRODUCTS ARE WARRANTED UNDER THE FOLLOWING POLICY: RELIABLE AND CORRECT, ALL RECOMMENDATIONS, STATEMENTS AND TECHNICAL DATA HEREIN ARE BASED ON TESTS WE BELIEVE TO BE BUT ACCURACY AND COMPLETENESS OF SAID TESTS ARE NOT GUARANTEED AND ARE NOT TO BE CONSTRUED AS A WARRANTY EITHER EXPRESSED OR IMPLIED. USER SHALL RELY ON HIS OR HER OWN INFORMATION AND TESTS TO DETERMINE SUITABILITY OF THE PRODUCT FOR THE INTENDED USE AND USER ASSUMES ALL RISK AND LIABILITY RESULTING FROM HIS OR HER USE OF THE PRODUCT. SELLER'S AND MANUFACTURER'S SOLE RESPONSIBILITY SHALL BE TO REPLACE THAT PORTION OF THE PRODUCT OF THIS MANUFACTURER WHICH PROVES TO BE DEFECTIVE. NEITHER SELLER NOR MANUFACTURER SHALL BE LIABLE TO THE BUYER OR ANY THIRD PERSON FOR ANY INJURY, LOSS OR DAMAGE DIRECTLY OR INDIRECTLY RESULTING FROM USE OF OR INABILITY TO USE THE PRODUCT. RECOMMENDATIONS AND STATEMENTS OTHERTHAN THOSE CONTAINED IN A WRITTEN AGREEMENT SIGNED BY AN OFFICER OF THE MANUFACTURER SHALL NOT BE BINDING UPON THE MANUFACTURER OR SELLER. WAC200408-W 1403 Toll Free: 1877- 932- 2293 1877- webac-yes webaC,Com® WEBAC Corp. /16b9 E Wilshire Ave, Santa Ana, CA 92705 PH 714-662-4445 FAX 714-662-4446 Toll Free 1877-932-2293 www.webac.com WEBAC Corporation CONCRETE SOLIMOW PRODUCT DATA SHEET WEBAC 151 RANGE OF APPLICATION Waterstop for infiltrating and gushing water: - Defective Concrete (Cracked or Honeycombed) - Concrete Joints and Cracks - Limestone Brick Construction - Pipe Intrusions - Waste Water Tanks - Drinking Water Reservoirs - Sewers, Manholes, Utility Boxes, etc. -Tunnels, Dams - Also: Soil Stabilization TYPE OF MATERIAL WEBAC 151 is a hydrophobic water cut-off grout and soil stabilization grout based on a MDI (methylene-diphenyl- isocyanate) polyurethane. The resin is 100% solvent free and 100% solids. The gel -time of the product is adjustable by the mandatory adding of a certain percentage of WEBAC 15X Accelerator. Upon contactwith water W EBAC 151 reacts to a foam while expanding its volume 30 to 40 times. The cured material is semi flexible and of a constant volume. Since water is not a component of the foam structure, the cured material is essentially not effected by water or dryness. The reacted material does not shrink or swell. Depending on the amount of accelerator added and the pressure of injection, WEBAC 151 reacts to a very dense, closed cell, semi rigid material or an open cell, more flexible product. WEBAC 151 is extremely well suited for the filling of large cavernous spaces and cracks in stone or concrete structures as well as for cutting off gushing water of high pressure and speed. Due to the low viscosity of the material, WEBAC 151 offers superior penetration in hairline crack injection. WEBAC 151 is a product of the WEBAC polyurethane injection resin line and to achieve best results a combination of several products may be recommended in some applications. The product is also a non -shrink soil stabilization grout when used with very little accelerator. The moisture content of the soil must be sufficient to ensure reaction. WEBAC 151 is approved for drinking water contact by the Hygiene -Institute (#C 594/96/st). For NSF drinking water contact approved materials please refer to WEBAC 157-2 and WEBAC Flexgel2. PROCESSING WEBAC 151 and the Accelerator WEBAC 15X (151/157 B) are supplied separately to allow adjustment of gel -time and to provide a long shelf life. It is mandatory to add WEBAC 15X Accelerator to ensure complete reaction as designed. A higher percentage of Accelerator added will increase reactive speed and foam volume. VERSATOLE POLYURETHANE WATER-CUTOFF & SOOL STA ILIZATDON GROUT Recommended mix ratios are between 5% and 10% of Accelerator added. In extreme situations, ratios may be as low as 1% or as high as 20%. Examples: In applications of high pressure water - intrusions, the system will react aggressively on contact with water when catalyzed at 10% or more. A slightly catalyzed productat about 2%on the other hand assures good penetration results in very fine capillary crack injection and for soil stabilization purposes. The accelerator system has been proven superior to solvent -loaded single component materials. The WEBAC system gives the applicator the choice to control gel -time and reactive properties. Plan ahead: Observe temperature and humidity of the environment, since both determine the pot -life of the premixed batch. Do not mix more material than the amount that will be pumped within reasonable time. Rule: High temperatures and high humidity - less accelerator. Since WEBAC 151 reacts with the moisture in the structure, single component injection equipment is recommended. WEBAC 151 does not need large amounts of waterto react. Simultaneous injection of water is not necessary. If the area of application seems to be completely dry, pre - injection of water is recommended. Caution: It is essential for all equipment to be dry. Avoid any moisture contactwith the mixture to prevent premature reaction of the product. If reaction of the batch occurs while pumping, immediately shut down the machine and flush with a cleaner to avoid built up and clogging of the equipment. 0 CO W MAINTENANCE OF EQUIPMENT Remove all excess sealant and any smears. Tools and mixing equipment are best cleaned immediately after use. Recommended: R70 Pump Flush is a solvent free, non-flammable and for shipping as non -hazardous classified cleaner, which conditions your pump and hoses. Circulate cleaner through pump for several minutes. Xylol, Toluol, Acetone, M.E.K. and related solvents can be used for initial flushing. Solvents are hazardous, are aggressive towards plastic and rubber and might be in conflict with regulations on the jobsite. Caution! Some cleaners are combustible. PRECAUTION Protect your health! While working with WEBAC materials, safety goggles, gloves and safety clothing must be worn at all times. While injecting, a full face shield is strongly recommended. Spills and blow -outs do happen! Protect yourself and others on the jobsite. Consider property in proximity of the application area to prevent loss or damage. Protect your jobsite from unauthorized persons. Store all materials and equipment safely and out of reach of children! Observe container labels, MSDS, and instructions in the WEBAC Product Catalog before using the product and equipment. In case one of the components comes in contact with the skin, wash thoroughly with soap and water. Provide adequate ventilation in volume and pattern in working area. Further protection: emergency showers and eyewash stations. Toll Free: '1877- 932- 2293 1877- webac-yes webac.com® t f r'Ie BAC Corp. 1 9 E Wilshire Ave, Santa Ana, CA 92705 .114-662-4445 FAX 714-662-4446 Toll Free 1877-932-2293 www.webac.com WEB corporation NCRETE SOUS 0i PRODUCT DATA SHEET PSLYURETHANE WATE CUT-OFF 8 SOIL STAZILIZATION G?:OUT TECHNICAL DATA Appearance Solids Density, g/ml Flash Point, C / F Viscosity, cps Mixing Ratio by Volume (1 %-20% accelerator) Solubility in Water Packaging Storage Reaction Induction Time, 20C/68F Gel time, 20C/68F Induction Time, 20C/68F Gel time, 20C/68F Properties for Cured Product mixed with 10% Accelerator Expansion, Elongation, % Tensile Strength Shear Strength Unconfined Compressive Strength (Sand filled) Corrosiveness Appearance Toxicity Resistance to Chemicals Drinking Water Contact Approval 151 15X (Accelerator) Dark Brown 100% 1.12 180/356 160-200 50-10 parts Clear 100% 0.93 170/388 20 1 part ASTM D 1010 ASTM D 3800-79 ASTM D 93-85 ASTM D 2196 not 1 Gal 0.1 Gal 5 Gal 0.5 Gal 55 Gal Good storage stability for unopened containers at 15 - 30 C 58 - 85 F in dry, sun free indoors environment 3 years shelf life. 30 sec (10%) 70 sec (10%) 15 sec (>15%) 50 sec (>15%) 2000-4000 10-20 ASTM D 638 65 psi ASTM D 638 >15 psi ASTM C 273 1550 psi Non -Corrosive Gold -Yellow Polyurethane Foam Essentially Non -Toxic in Cured Form MDI Based Resistant to Most Organic Solvents, Mild Acids, Alkali and Micro Organisms Hygiene -Institute #C 594/96/st, Germany EXPANSION tz) SON Expansion / Time Graph (at 25C/77F) WEBAC151 with >15% 15X( 10% 15X) TIME (SEC) MENNER INTERNATIONAL CONCRETE REPAIR INSTITUTE PRODUCT WARRANTY: WEBAC AMERICA CORP. PRODUCTS ARE WARRANTED UNDER THE FOLLOWING POLICY: ALL RECOMMENDATIONS, STATEMENTS AND TECHNICAL DATA HEREIN ARE BASED ON TESTS WE BELIEVE TO BE RELIABLE AND CORRECT, BUT ACCURACY AND COMPLETENESS OF SAIDTESTS ARE NOT GUARANTEED AND ARE NOTTO BE CONSTRUED ASA WARRANTY EITHER EXPRESSED OR IMPLIED. USER SHALL RELY ON HIS OR HER OWN INFORMATION AND TESTS TO DETERMINE SUITABILITY OF THE PRODUCT FOR THE INTENDED USE AND USER ASSUMES ALL RISK AND LIABILITY RESULTING FROM HIS OR HER USE OF THE PRODUCT, SELLERS AND MANUFACTURERS SOLE RESPONSIBILITY SHALL BE TO REPLACE THAT PORTION OF THE PRODUCT OF THIS MANUFACTURER WHICH PROVES TO BE DEFECTIVE. NEITHER SELLER NOR MANUFACTURER SHALL BE LIABLE TO THE BUYER OR ANY THIRD PERSON FOR ANY INJURY, LOSS OR DAMAGE DIRECTLY OR INDIRECTLY RESULTING FROM USE OF OR INABILITY TO USE THE PRODUCT. RECOMMENDATIONS AND STATEMENTS OTHER THAN THOSE CONTAINED IN A WRITTEN AGREEMENT SIGNED BY AN OFFICER OF THE MANUFACTURER SHALL NOT BE BINDING UPON THE MANUFACTURER OR SELLER. WAC200310-W 151 Toll Free: 1877- 932- 2293 1877- webac-yes webac.corn® map (INDUSTRIES, LLC STEGO® WRAP VAPOR BARRIER represents a recent breakthrough in state-of-the-art plastic extrusion processes. By combining multi -layer extrusion technology with our proven trade secret blend of prime virgin resins and additives, we at Stego Industries have produced an ASTM E 1745 Class A polyolefin VAPOR BARRIER. Stego's emphasis has always been very low permeance (the most important quality according to industry experts). Our latest blend continues to provide next to zero permeance, while exceeding ASTM E 1745 Class A requirements for puncture resistance and tensile strength. All this comes with the same competitive pricing our customers have come to expect. FEATURES & BENEFITS Unsurpassed Permeance Characteristics Life of the Building Protection Exceptional Tear and Puncture Resistance Easy, Reliable Installation Competitively Priced STEGO® VAPOR BARRIER ASTM E 1745 Cass C Compliant AHIGH TEMPERATURE/LOW HUMIDITY = LOW PRESSURE I�f •4 STEGO WRAP FLOORING STEGO WRAP VAPOR BARRIER LOW TEMPERATURE/HIGH HUMIDITY (100°) = HIGH PRESSURE — - RADON GAS MOISTURE Regardless of the location of the water table, humidity below concrete slabs approximates 100%. Typical below slab vapor pressure is more than twice that of building interiors at room temperature, creating vapor drive from the substrate, up through the slab, and into the building. MO TUN SUBGRADE THE STEGO° ADVANTAGES SUPERIOR DEFENSE Against Floor Failures: Experts say "the need for a vapor barrier (as opposed to a vapor retarder) is becoming increasingly clear." Concrete Construction Magazine, August 2003, p.18. Infiltration of moisture through concrete slabs is a major building defect liability. Stego Wrap Vapor Barrier has an extremely low water vapor transmission rate (WVTR)(0.006 grains/ft2/hour) preventing water vapor, soil gases (i.e. Radon), alkaline salts and soil sulfates from compromising the integrity of the building envelope and leading to serious problems with the concrete slab, floor coverings and indoor air quality. Stego Wrap Vapor Barrier is the best protection against these costly failures. MOLD PREVENTION: Mold needs three things to survive: moisture, sustained temperature (between 50° and 122° F), and a food source (dust, drywall, etc.). In any given building environment, contractors can only control one of these variables: moisture. Molcl spores are present in 100% of building interiors. If moisture is allowed into your building environment, mold can and will grow. Toxic molds like Stachybotyrus can be fatal for nearly 5% of people (Institute of Medicine 1993), ancl cause a variety of serious health problems in others. Several recent well -publicized cases involving toxic mold have resulted in multimillion -dollar insurance settlements. Many of the nation's leading Insurance companies have severely limited or removed coverage for mold claims fearing that these claims will bankrupt their companies. Now more than ever, it is critically important that extra attention be paid to preventing the intrusion of moisture vapor from your below -slab environment. Stego Wrap Vapor Barrier offers the level of protection that many architects are now seeking and is considered to be inexpensive insurance against these costly failures. LONGEVITY AND STRENGTH: Stego Wrap Vapor Barrier is NOT made with recycled materials and will not disintegrate. Prime, virgin resins are the key. Molecules within Stego Wrap "interlock" to provide strength, durability and unprecedented resistance to moisture vapor and radon gas. Stego Wrap's puncture resistance is legendary. Stego Wrap will not tear, crack, flake, snag or puncture, even when 18,000 Ib. laser -screed machines are driving directly across the barrier. (See the reverse side for Stego Wrap Vapor Barrier's specifications) Stego Industries LLC •27442 Calle Arroyo, Suite A • San Juan Capistrano, CA 92675 Tel: 949-493-5460 • Fax: 949-493-5165 • WWW.STEGOINDUSTRIES.COM © 1999 STEGO INDUSTRIES LLC., STEGO°, STEGO°WRAP, STEGO°TAPE and the Stego logo are trademarks of STEGO INDUSTRIES, LL ® Produd Came Stego Wrap Class A Vapor Barrier El Manufacturer Stego Industries, LLC 27442 Calle Arroyo, Suite A San Juan Capistrano, CA 92675 Sales, Technical Assistance Ph: (877) 464-7834 Fx: (949) 493-5165 www.stegoindustries.com Product Description USES: Stego Wrap is used as a true below -slab vapor barrier, and as a protection course for below grade waterproofing applications. COMPOSITION: Stego Wrap Vapor Barrier is a multi -layer plastic extrusion manufactured with only the highest grade of prime, virgin, polyolefin resins. !SIZE: Stego Wrap Vapor Barrier comes in rolls 14' x 140' or 1,960 ft2 WEIGHT: Stego Wrap rolls weigh approximately 141 Lb. Technical Data APPLICABLE STANDARDS American Society for Testing & Materials (ASTM) • ASTM E 1745 - Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill Under Concrete Slabs • ASTM D 882 - Test Methods for Tensile Properties of Thin Plastic Sheeting • ASTM D 1709 - Test Methods for Impact Resistance of Plastic Film by Free -Falling Dart Method • ASTM E 96 - Test Methods for Water Vapor Transmission of Materials • ASTM E 154 - Test Methods for Water Vapor Retarders Used in Contact with Earth under Concrete Slabs, on Walls, or as Ground Cover tego® Wrap Vapor Bander STEGO ]NDUSTR(]ES, LTC • ASTM E 631 - Terminology of Building Constructions • ASTM F 1249 - Test Method for Water Vapor Transmission Rate Through Plastic Film and Sheeting Using a Modulated Infrared Sensor • ASTM E 1643 - Standard Practice for Installation of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs American Concrete Institute (ACI) • ACI 302.1R-96 Minimum Thickness (10-mils) ENVIRONMENTAL FACTORS Stego Wrap Vapor Barrier can be used in systems for the control of soil gases (radon, methane), soil poisons (oil by-products) and sulfates. Installation UNDERSLAB: Unroll Stego Wrap Vapor Barrier over an aggregate, sand or tamped earth base. Overlap all seams a minimum of 6" and tape using Stego Tape. All penetrations must be sealed using a combination of Stego Wrap, Stego Tape and/or Stego Mastic. VERTICAL WALL: Install Stego Wrap Vapor Barrier over the waterproofing membrane while still tacky. Mechanically fasten Stego Wrap to the wall at the top with termination bar and concrete nails. Drape Stego Wrap down across the footer and under the french drain. Vapor Retarders 07260, 03300 ry Availability & Cost Stego Wrap Vapor Barrieris available nationally via building supply distributors. For current cost information, contact your local Stego Wrap distributor or Stego Industries' sales department. ® Warranty Stego Industries, LLC believes to the best of its knowledge, that specifications and recommend- ations herein are accurate and reliable. However, since site conditions are not within its control, Stego Industries does not guarantee results from the use of the information provided and disclaims all liability from any loss or damage. No warranty, express or implied, is given as to the merchantability, fitness for a particular purpose, or otherwise with respect to the products referred to. Ej Maintenance None required. a Technical Services Technical advice, custom CAD drawings, and additional information can be obtained by contacting Stego Industries' technical assistance department or via the website: www.stegoindustries.com 10. Filing Systems • SpecSource • Stego Industries' website • MasterSpec TABLE 12 PHYSICAL PROPERTIES OF STEGO WRAP VAPOR BARRIER Property & Test Stego Wrap Vapor Barrier Underslab Vapor Retarders, ASTM E 1745 Class A Water Vapor Permeance, ASTM E 96 & ASTM F 1249 Tensile Strength, ASTM D 882 Puncture Resistance, ASTM D 1709 Chemical Resistance, ASTM E 154 Life Expectancy, ASTM E 154 Thickness Exceeds 0.012 perms (*0.006 WVTR) 76.6 lbf./in. 2445 grams Unaffected Indefinite 15 mils * WVTR water vapor transmission rate pi Product Name Stego Wrap Class A Vapor Retarder Manufacturer Stego Industries, LLC 27442 Calle Arroyo, Suite A San Juan Capistrano, CA 92675 Sates, Technical Assistance Ph: (877) 464-7834 Fx: (949) 493-5165 www.stegoindustries.com Product Description USES: Stego Wrap Vapor Retarder is used as an exceptional vapor retarder, and as a protection course for below grade waterproofing applications. COMPOSITION: Stego Wrap is a multi -layer plastic extrusion manufactured with only the highest grade of prime, virgin, polyolefin 'resins. SIZE: Stego Wrap Class A comes in rolls 14' x 210' or 2,940 ft2 WEIGHT: Stego Wrap Class A rolls weigh approximately 141 lb. ®Technical Data APPLICABLE STANDARDS American Society for Testing & Materials (ASTM) • ASTM E 1745 - Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill Under Concrete Slabs • ASTM D 882 - Test Methods for Tensile Properties of Thin Plastic Sheeting • ASTM D 1709 - Test Methods for Impact Resistance of Plastic Film by Free -Falling Dart Method • ASTM E 96 - Test Methods for Water Vapor Transmission of Materials • ASTM E 154 - Test Methods for Water Vapor Retarders Used in Contact with Earth under Concrete Slabs, on Walls, or as Ground Cover Steg©® wrap C ass z Vapor Retarders STEGO INDUSTRIES, LLC • ASTM E 631 - Terminology of Building Constructions • ASTM F 1249 - Test Method for Water Vapor Transmission Rate Through Plastic Film and Sheeting Using a Modulated Infrared Sensor • ASTM E 1643 - Standard Practice for Installation of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs American Concrete Institute (ACI) • ACI 302.1R-96 Minimum Thickness (10-mils) ENVIRONMENTAL FACTORS Stego Wrap Vapor Retarder can be used in systems for the control of soil gases (radon, methane), soil poisons (oil by-products) and sulfates. ® Installation UNDERSLAB: Unroll Stego Wrap Vapor Retarder over an aggregate, sand or tamped earth base. Overlap all seams a minimum of 6" and tape using Stego Tape. All penetrations must be sealed using a combination of Stego Wrap, Stego Tape and/or Stego Mastic. VERTICAL WALL: Install Stego Wrap over the waterproofing membrane while still tacky. Mechanically fasten Stego Wrap to the wall at the top with termination bar and concrete nails. Drape Stego Wrap down across the footer and under the french drain. 3 Availability & Cost Stego Wrap Class A is available nationally via building supply distributors. For current cost information, contact your local Stego Wrap distributor or Stego Industries' sales department. ® Warranty Stego Industries, LLC believes to the best of its knowledge, that specifications and recommend- ations herein are accurate and reliable. However, since site conditions are not within its control, Stego Industries does not guarantee results from the use of the information provided and disclaims all liability from any loss or damage. No warranty, express or implied, is given as to the merchantability, fitness for a particular purpose, or otherwise with respect to the products referred to. Mafintenance None required. Technficat Services Technical advice, custom CAD drawings, and additional information can be obtained by contacting Stego Industries' technical assistance department or via the website: www.stegoindustries.com 10. Filing Systems • SpecSource • Stego Industries' website • MasterSpec TABLE 1: PHYSICAL PROPERTIES OF STEGO WRAP CLASS A VAPOR RETARDER Property & Test Underslab Vapor Retarders, ASTM E 1745 Class A, B & C Water Vapor Permeance, ASTM E 96 & ASTM F 1249 Tensile Strength, ASTM D 882 Puncture Resistance, ASTM D 1709 Chemical Resistance, ASTM E 154 Life Expectancy, ASTM E 154 Thickness Stego Wrap Class A Exceeds 0.036 perms 54.4 lbf./in. 2340 grams Unaffected indefinite 10 mils 2/05 Product flame Stego Wrap Class C Vapor Retarder Manufacturer Stego Industries, LLC 27442 Calle Arroyo, Suite A San Juan Capistrano, CA 92675 Sales, Technical Assistance Ph: (877) 464-7834 Fx: (949) 493-5165 www.stegoindustries.com Product Description USES: Stego Wrap Class C Vapor Retarder is used as an exceptional vapor retarder, and as a protection course for below grade waterproofing applications. COMPOSITION: Stego Wrap Class C is a multi -layer plastic extrusion manufactured with only the highest grade of prime, virgin, polyolefin ,resins. SIZE: Stego Wrap Class C comes in rolls 14' x 210' or 2,940 ft2 WEIGHT: Stego Wrap Class C rolls weigh approximately 141 lb. ®Technical Data APPLICABLE STANDARDS American Society for Testing & Materials (ASTM) • ASTM E 1745 - Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill Under Concrete Slabs • ASTM D 882 - Test Methods for Tensile Properties of Thin Plastic Sheeting • ASTM D 1709 - Test Methods for Impact Resistance of Plastic Film by Free -Falling Dart Method • ASTM E 96 - Test Methods for Water Vapor Transmission of Materials • ASTM E 154 - Test Methods for Water Vapor Retarders Used in Contact with Earth under Concrete Slabs, on Walls, or as Ground Cover Ste Vapor Reim' er' STEGO )NDUSTR(ES, LLC • ASTM E 631 - Terminology of Building Constructions • ASTM F 1249 - Test Method for Water Vapor Transmission Rate Through Plastic Film and Sheeting Using a Modulated Infrared Sensor • ASTM E 1643 - Standard Practice for Installation of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs American Concrete Institute (ACI) • ACI 302.1 R-96 Minimum Thickness (10-mils) ENVIRONMENTAL FACTORS Stego Wrap Class C Vapor Retarder can be used in systems for the control of soil gases (radon, methane), soil poisons (oil by- products) and sulfates. Installation UNDERSLAB: Unroll Stego Wrap over an aggregate, sand or tamped earth base. Overlap all seams a minimum of 6- and tape using Stego Tape. All penetrations must be sealed using a combination of Stego Wrap, Stego Tape and/or Stego Mastic. VERTICAL WALL: Install Stego Wrap over the waterproofing membrane while still tacky. Mechanically fasten Stego Wrap to the wall at the top with termination bar and concrete nails. Drape Stego Wrap down across the footer and under the french drain. Vapor Retarders 07260p 03300 Availah City & Cost Stego Wrap Class C is available nationally via building supply distributors. For current cost information, contact your local Stego Wrap distributor or Stego Industries' sales department. Warranty Stego Industries, LLC believes to the best of its knowledge, that specifications and recommend- ations herein are accurate and reliable. However, since site conditions are not within its control, Stego Industries does not guarantee results from the use of the information provided and disclaims all liability from any loss or damage. No warranty, express or implied, is given as to the merchantability, fitness for a particular purpose, or otherwise with respect to the products referred to. 3 Maintenance None required. 01 Technical Services Technical advice, custom CAD drawings, and additional information can be obtained by contacting Stego Industries' technical assistance department or via the website: www.stegoindustries.com TO Filing Systems • SpecSource • Stego Industries' website • MasterSpec TABLE 1: PHYSICAL PROPERTIES OF STEGO WRAP CLASS C VAPOR RETARDER Property & Test Stego Wrap Class C Underslab Vapor Retarders, ASTM E 1745 Class C Water Vapor Permeance, ASTM E 96 & ASTM F 1249 Tensile Strength, ASTM D 882 Puncture Resistance, ASTM D 1709 Chemical Resistance, ASTM E 154 Life Expectancy, ASTM E 154 Thickness Exceeds 0.037 perms 35.2 lbf./in. '1109 grams Unaffected Indefinite 10 mils El Product Name Stego Mastic ® Manufacturer Stego Industries, LLC 27442 Calle Arroyo, Suite A San Juan Capistrano, CA 92675 Sales, Technical Assistance Ph: (877) 464-7834 Fx: (949) 493-5165 www.stegoindustries.com ® Product Description USES: Stego Mastic is designed to be used as a waterproofing and vapor retardant membrane for use in conjunction with Stego Wrap Vapor Retarder/Barrier. Stego Mastic can be used as an alternate to boots for pipe penetrations in Stego Wrap Vapor Barrier. Stego Mastic can also be used as a primary waterproofing for below grade walls. COMPOSITION: Stego Mastic is a medium -viscosity, water -based, polymer -modified anionic bitumin- ous/asphalt emulsion, which exhibits bonding, elongation and water- proofing characteristics. SIZE: Stego Mastic comes in 5 gallon buckets. UTechnical Data APPLICABLE STANDARDS American Society for Testing and Materials (ASTM) • ASTM 412 • ASTM E 154 Standard Test Methods for Water Vapor Retarders Used in Contact with Earth Under Concrete Slabs, on Walls, or as Ground Cover • ASTM G 23 Practice for Operating Light -Exposure Apparatus [Carbon -Arc Type] With and Without Water for Exposure of Nonmetallic Materials (Withdrawn 2000) • ASTM E 96 Standard Test Methods for Water Vapor Transmission of Materials • ASTM D 751 Standard Test Methods for Coated Fabrics • ASTM D 1434 Standard Test Method for Determining Gas Permeability Characteristics of Plastic Film and Sheeting Stego® L @Aog STEGO 0NDUSTR))ES, LUC • ASTM C 836 Standard Specification for High Solids Content, Cold Liquid -Applied Elastomeric Water- proofing Membrane for Use with Separate Wearing Course. • ASTM E 1643 Standard Practice for Installation of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs. ®Installation PREPARATION • A test application simulating the project environment should always be done prior to final usage of Stego Mastic. • All Surfaces should be dry and free of loose materials, oils and other contaminants. The surfaces should be cleaned in the same fashion as the test surface in order to ensure proper results. • Store above 40°F PENETRATIONS For small pipe and rebar penetrations in Stego Wrap Vapor Barrier cut Stego Wrap just big enough for the pene- tration. Liberally apply Stego Mastic around the penetration to keep the integrity of the membrane intact. Stego Mastic can be applied by brush, roller, or sprayer. NOTE: 1: For larger penetrations or wide cut-outs of Stego Wrap, use Stego Wrap and Stego Red Poly- ethylene Tape to construct boots. 2: Solvent -based products should not be applied over this product. Vapor Retarders 07260, 03300 CLEANING Clean all tools with kerosene and/or oil -based cleaners. 3 Availability & Cost Stego Mastic is available nationally via building supply distributors. For current cost information, contact your local Stego distributor or Stego Industries' sales department. ® Warranty Stego Industries, LLC believes to the best of its knowledge, that specifications and recommendations herein are accurate and reliable. However, since site conditions are not within its control, Stego Industries does not guarantee results from the use of the information provided and disclaims all liability from any loss or damage. No warranty, express or implied, is given as to the merchan- tability, fitness for a particular purpose, or otherwise with respect to the products referred to. 3 Maintenance None required. a Technical Services Technical advice, custom CAD drawings, and additional information can be obtained by contacting Stego Industries' technical assistance department or by visiting the website: www.stegoindustries.com 10. Filing Systems • Stego Industries' website TABLE 1: PHYSICAL PROPERTIES OF STEGO MASTIC Property and Test Stego Mastic Tensile, ASTM 412 Resistance to Decay, ASTM E 154 Accelerated Aging, ASTM G 23 Permeance, ASTM E 96 Hydrostatic Water Pressure, ASTM D 751 Methane Transmission Rate, ASTM D 1434 Adhesion to Concrete & Masonry, ASTM C 836 Hardness, ASTM C 836 Crack Bridging, ASTM C 836 Low Temp Flexibility, ASTM C 836 Resistance to Acids: Acetic Sulfuric and Hydrochloric Temperature Effect: Stable Flexible 32 psi / 3860% 9% perm loss No Effect 0.17 Perms 28 psi 0 7 lbf./in. 85 No Cracking No Cracking at -20°C 30% 15% 248°F 13°F ® Product Mane Stego Tape ® Manufacturer Stego Industries, LLC 27442 Calle Arroyo, Suite A San Juan Capistrano, CA 92675 Sales, Technical Assistance Ph: (877) 464-7834 Fx: (949) 493-5165 www.stegoindustries.com h3. Product Description USES: Stego Tape is a low permeance tape designed for protective sealing, hanging, seaming, splicing, and patching applications where a highly conformable material is required. It has been engineered to bond specifically to Stego Wrap Vapor Retarder/Barrier, making it ideal for sealing Stego Wrap seams and penetrations. COMPOSITION: Stego Tape is composed of a high -density polyethylene film and a rubber - based, pressure -sensitive adhesive. SIZE: Stego Tape comes in 4" wide, 180 ft. long rolls. Stego Tape ships 12 rolls in a case. ®Technical Data APPLICABLE STANDARDS American Society for Testing & Materials (ASTM) • ASTM D 1000 Standard Test Method for Pressure -Sensitive Adhesive - Coated Tapes Used for Electrical and Electronic Applications • ASTM E 1643 Standard Practice for Installation of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs ® Installation SEAMS: Overlap Stego Wrap 6 inches and seal with Stego Tape. Make sure the area of adhesion is free from dust, dirt and moisture to allow maximum adhesion of the pressure sensitive tape. Stego® Tape STEGO INDUSTRIES, LLC PIPE BOOTS: 1) Cut a piece of Stego Wrap. Width: minimum 12" Length: 1 1/2 times the pipe circumference 2) With scissors, cut slits half the width of the film. 3) Wrap boot around pipe and tape onto pipe, completely taping the base to Stego Wrap using Stego Tape. Stego Tape should be installed above 40 °F Note: See Stego's installation instructions for complete instructions and detailed drawings. Each user should make their own tests to determine the products suitability for their own intended use and shall assume all risks and liability in connection therewith. a Availability & Cost Stego Tape is available nationally via building supply distributors. For current cost information, contact your local Stego distributor or Stego Industries' sales department. Vapor Retarders 07260p 03300 ® Warranty Stego Industries, LLC believes to the best of its knowledge, that specifications and recommend- ations herein are accurate and reliable. However, since site conditions are not within its control, Stego Industries does not guarantee results from the use of the information provided and disclaims all liability from any loss or damage. No warranty, express or implied, is given as to the merchantability, fitness for a particular purpose, or otherwise with respect to the products referred to. 3 Maintenance None required. Technical Services Technical advice, custom CAD drawings, and additional information can be obtained by contacting Stego Industries' technical assistance department or by visiting the website: www. stegoindustries.com 10. Filing Systems • Stego Industries' website TALE 1 o PHYSICAL PROPERTIES OF STEGO TAPE Property Total Thickness Permeance Tensile Strength Elongation (at break) Adhesion Ultraviolet Resistance Stego Tape 9 mils 0.23 perms 25 lbs./in. width 100% 90-oz./in. Excellent 7/05 ® Product Name Stego Cold Weather Tape ® Manufacturer Stego Industries, LLC 27442 Calle Arroyo, Suite A San Juan Capistrano, CA 92675 Sales, Technical Assistance Ph: (877) 464-7834 Fx: (949) 493-5165 www.stegoindustries.com ® Product Description USES: Stego Cold Weather Tape is a low permeance tape designed for protective sealing, hanging, seaming, splicing, and patching applications where a highly conformable material is required. It has been engineered to bond specifically to Stego Wrap Vapor Retarder/Barrier at cold temperatures making it ideal for sealing Stego Wrap seams and penetrations in cold weather. COMPOSITION: Stego Cold Weather Tape is composed of a high -density polyethylene film and a rubber - based, pressure -sensitive adhesive. SIZE: Stego Cold Weather Tape comes in 4" wide, 180 ft. long rolls. Tape ships 12 rolls in a case. 13Technical Data APPLICABLE STANDARDS American Society for Testing & Materials (ASTM) • ASTM D 1000 Standard Test Method for Pressure -Sensitive Adhesive -Coated Tapes Used for Electrical and Electronic Applications • ASTM E 1643 - Standard Practice for Installation of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs Installation SEAMS: Overlap Stego Wrap 6 inches and seal with Stego Cold Weather Tape. Make sure the area of adhesion is free from dust, dirt and moisture to allow maximum adhesion of the pressure sensitive tape. Stego® Cold Weather Tape tie STEGO INDUSTRIES, LLC PIPE BOOTS: 1) Cut a piece of Stego Wrap. Width: minimum 12" Length: 1 1/2 times the pipe circumference 2) With scissors, cut slits half the width of the film. 3) Wrap boot around pipe and tape onto pipe, completely taping the base to Stego Wrap using Stego Cold Weather Tape. Stego Cold Weather Tape can be installed in extremely low temperatures. Note: See Stego's installation instructions for complete instructions and detailed drawings. Each user should make their own tests to determine the products suitability for their own intended use and shall assume all risks and liability in connection therewith. 3 Availability & Cost Stego Cold Weather Tape is available nationally via building supply distributors. For current cost information, contact your local Stego distributor or Stego Industries' sales department. Vapor Retarders 07260, 03300 ® Warranty Stego Industries, LLC believes to the best of its knowledge, that specifications and recommend- ations herein are accurate and reliable. However, since site conditions are not within its control, Stego Industries does not guarantee results from the use of the information provided and disclaims all liability from any loss or damage. No warranty, express or implied, is given as to the merchantability, fitness for a particular purpose, or otherwise with respect to the products referred to. Maintenance None required. a Technical Services Technical advice, custom CAD drawings, and additional information can be obtained by contacting Stego Industries' technical assistance department or by visiting the website: www.stegoindustries.com YIP Filing Systems • Stego Industries' website TALE 1 PHYSICAL PROPERTIES OF STEC® COLD WEATHER TAPE Property Stego Cold Weather Tape Total Thickness Permeance Tensile Strength Elongation (at break) Adhesion Cold Temperature Resistance 8.5 mils 0.09 perms 21 lbs./in. width '100% 35-oz./in. width Excellent 2/05 PVC: Polyvinyl Chloride Flexible Membrane Liners e Liner Company r vC liners fabricated by EPI are a single -ply construction with Polyvinyl Chloride as the principle polymer. Only first quality virgin resins are used and all materials meet or exceed the PGI 1104 Specification for flexible membrane liners. PVC Liners are fabricated by EPI in panel sizes up to 40,000 square feet, accordion -folded in both directions, and packaged for shipment to your site for quick, easy installation to save you time and money. EPI utilizes statistical process control (SPC) to ensure the integrity of each panel produced. Samples from actual factory seams are removed during the welding process for a rigorous, proven testing procedure that assures you of the highest quality factory -fabricated PVC geomembranes available. TYPICAL INSTALLATIONS: Sewage Lagoons Reservoirs Cooling Ponds Canals Landfills Golf Course Ponds Industrial Waste Ponds Farm Ponds Tailings Ponds Decorative Ponds Recreation Ponds Secondary Containment Applications suggested are not intended to be all inclusive. EPI does not warrant or guarantee the suitability, merchantability, fitness for a particular purpose, or longevity of this material for the uses listed. You may wish to consult your project engineer or installer/contractor to determine what physical properties are required for a synthetic liner. In some cases a chemical compatibility test may be required. MINIMUM PHYSICAL PROPERTIES: PROPERTY TEST METHOD Thickness Specific Gravity (min.) Modulus (psi, min.) rorce/in. width, min.) Tensile (psi, min.) (Ib. force/in. width, min.) Elongation at Break (%, min.) Graves Tear (Ib./in., min.) Resistance to Soil Burial (% change max.) 1. Breaking Factor 2. Elongation At Break 3. Modulus at 100% Elongation Impact Cold Crack (°C) Dimensional Stability (% change/max.) Water Extraction (%, max. Volative Loss (%, max.) Hydrostatic Resistance (psi, min.) Minimum Specifications for EPI Factory Fabricated Seams: Peel Strength, Ibs/in. ASTM D882 10 Shear Strength, Ibs/in. ASTM D882 20 ASTM-D1593 ASTM-D792 ASTM-D882 ASTM-D882 ASTM-D882 ASTM-D1004 ASTM-D3083 (NSF Modified) ASTM D-1790 ASTM D-1204 (212°F/15 min.) ) ASTM D-3083 ASTM D-1203(A) ASTM D-751(A) 10 mil ±5% 1.20 1000 10 2400 25 250 2.5 REQUIREMENTS 20 mil 30 mil 40 mil ±5% ±5% ±5% 1.20 1000 21 2400 48 360 6 1.20 1000 32 2400 73 380 8 1.20 1000 40 2400 97 430 10 50 mil 60 mil ±5% ±5% 1.20 1.20 1000 1000 50 60 2400 2400 121 145 430 450 13 15 5 5 5 5 5 5 20 20 20 20 20 20 20 20 20 20 20 20 -23 -26 -29 -29 -29 -29 4 4 3 3 3 3 0.15 0.15 0.15 0.2 0.2 0.2 1.5 0.90 0.70 0.50 0.50 0.50 42 68 100 120 150 180 12.5 15 15 15 15 38.4 58.4 77.6 96 116 These data are based on tests believed to be reliable. However, these are laboratory tests that may not simulate actual use conditions. They are provided for your informational purposes only. No warranty, express or implied, including any other further warranty of fitness for a particular purpose or merchantability, is made by this promotional literature. A-1 UltraTech® FLEXIBLE MEMBRANE LINERS The Liner Company The UltraTech flexible membrane liner is a single - ply membrane compounded for hydraulic containment and possessing proven physical characteristics. By virtue of its unique composition, UltraTech offers excellent weatherability, resistance to chemicals, oils, and grease. It is noted for its high tensile strength and elongation properties, as well as its flexibility over a broad temperature range. In general, UltraTech liners do not require earthen or other cover materials. They are ideally suited for a variety of applications, particularly where resistance to biodegradation and to a wide range of chemicals is advantageous. UltraTech can be welded directly to a PVC liner, allowing the use of PVC on the pond bottom and UltraTech on the slopes, with no loss of integrity at the connection of the two liners. MINIMUM PHYSICAL PROPERTIES: CHEMICAL RESISTANCE: Oil — Excellent Brine - Excellent Solvents - Poor/Fair Acids - Fair/very good Hydrocarbons-Good/Excellent Bases - Excellent TYPICAL INSTALLATIONS: Canals Brine Pits Oil Holding Pits Tailing Ponds Solar Ponds Secondary Containments Landfill Linings/Covers Wastewater Lagoons Heap Leach Pads Industrial Waste Impoundments Applications suggested are not intended to be all inclusive. EPI does not warrant or guarantee the suitability, merchantability, fitness for a particular purpose, or longevity of this material for the uses listed. You may wish to consult your project engineer or installer/contractor to determine what physical properties are required for a synthetic liner. In some cases a chemical compatibility test may be required. UltraTech® is a registered trademark of Environmental Protection, Inc. PROPERTY TEST METHOD REQUIREMENTS .ckness Specific Gravity (min.) 100% Modulus (psi, min.) Tensile (psi, min.) Elongation at Break (%, min.) Graves Tear (Ibs./in., min.) Resistance to Soil Burial (%change,max.) 1. Breaking Factor 2. Elongation at Break Impact Cold Crack (°F) Dimensional Stability (%change/max.) Water Extraction (%loss,max.) Volatile Loss (%loss, max.) Hydrostatic Resistance (psi, min.) ASTM D-2083 ASTM D-792 ASTM D-882 ASTM D-882 ASTM D-882 ASTM D-1004 ASTM D-3083 (NSF modified) ASTM D-1790 ASTM D-1204 (212°F/15min.) ASTM D-1239 ASTM D-1203 ASTM D-751 20MIL 30MIL 40MIL ±5% 1.20 900 2300 290 280 ±5% 1.20 900 2300 290 280 ±5% 1.20 900 2300 290 280 5 5 5 20 20 20 -25 -25 -25 5 5 5 0.35 0.35 0.35 1.0 0.8 0.8 55 75 110 These data are based on tests believed to be reliable. However, these are laboratory tests that may not simulate actual use conditions. They are proviced for your informational purposes only. No warranty, express or implied, including any other further warranty of fitness for a particular purpose or merchantability is made by this promotional literature. A-2 Geomembrane Fabrication and Installation Quality Control Manual — 4.1.2002 The Liner Company TYPICAL FACTORY SEAM SAMPLE DIAGRAM SPECIMEN CUTOUT DIAGRAM PEEL SPECIMENS BONDED SEAM STRENGTH SPECIMENS FIGURE 1 Figure 1 is a picture of a typical sample cut from an EPI factory fabricated PVC or UltraTech seam. The sample is 9" X 30" with the seam running lengthwise. On the bottom left are six specimens for testing peel adhesion. One specimen is cut from each end, while four are cut from the center. One inch of peel is initiated on each specimen at the time of fabrication. Each specimen is peeled a minimum of two inches. On the bottom right are five specimens cut for bonded seam strength testing. EPI's samples are cut from actual factory seams at a minimum sampling rate of one per 3,000 lineal feet of seam produced. This is equivalent to approximately each 20,000 square feet of material produced. These samples are tested in EPI's lab and the results are used in EPI's Statistical Process Control Program. A. 3