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HomeMy WebLinkAbout346-1/2 - 346.5 - Specifications 39 - Pavement & Curb Construction• a RESOLUTION NO.3�G.I /�� A RESOLUTION OF THE BOARD OF TRUSTEES OF THE CITY OF NEWPORT BEACH ADOPTING SPECIFICATIONS NO. 39 FOR THE CONSTRUCTION OF CEMENT CONCRETE PAVEMENTS, CEMENT CON"RFTE' CL:r.FS AND CEMENT CONCRETE SIDEWALKS WITHIA SAID CITY. ----- 0 - - - -- Be it resolved by the Board of Trustees of the City of Newport Beach, that the following 6pecifications, to be known as Specifications No. 39; for the construction of cement concrete pavements, cement concrete curbs and cement concrete sidewalks in the City of Newport Beach, be, and the same are, hereby adopted. WORK TO BE DONE Under these specifications the Contractor will be re- quired: 1. To excavate or fill in to such an extent and in such a manner as may be required by the plans, profiles and cross -sec- tions, and these specifications, the area upon which the improve- ment hereinafter provided for is to be constructed. 2. To furnish all materials as hereinafter provided for and required for the construction and completion of the improvement in accordance with the plans and specifications, and all labor, tools and equipment necessary for the performanne of said work. 3. To construct concrete pavement, concrete curbs and con- crete sidewalk as hereinafter specified. GRADING Grading shall include all filling, the removal of all earth, sand, stone or all other material, of whatever nature it may be, that may be encountered in preparing the road, and shall also include all trimming and shaping required to bring the sur- face of the road to grade and cross - section. When mud or other soft material is encountered, it shall be taken out and the space filled with good earth, sand or gravel; which, if it is earth or gravel, shall be rolled until the surface of the foundation ceases to creep in front of the roller. The Contractor, however, will not be required in such cases to excavate mud or other soft material to a depth greater than two feet below the sub- grade. All filling shall be done with good sound earth, gravel or sand. Whenever a fill is to be made of earth or gravel, the embankment shall be brought up in layers not exceeding six inches in depth, and each layer thoroughly dampened and rolled with a roller weighing not less than 200 pounds per lineal inch width of tire, until it is firmly compacted.. when the fill is made with sand, it shall be brought up to grade and thoroughly dampened and compacted. No material of a perishable, spongy, or otherwise im- proper nature shall be used in filling. The space over which fills are to be made shall first be clew ed of all brush, timber, trash or other debris unfit for foundatiun. During the process of grading, the street shall be maintained in a reasonably good condition for traffic, care being taken to remove the surplus material as evenly as possible over the entire surface of the street. The street shall be plowed uF not to exceed one mile in length in advance of the laying of the concrete pavement. The Contractor shall at all times -raper drainage on the street. The width of the street to be graded shall conform to the plans, profiles and cross - sections. After a section of street has been graded, as herein specified, the surface shall be thoroughly drenched with water, and when sufficiently dry, shall be rolled with a roller weighing not less than 400 pounds to the lineal inch width of tire until the surface is unyielding. Depressions made by rolling shall be levelled up with good earth and again rolled. Such portions of the street as cannot be reached by the roller, and all places excavated below sub -grade and refilled, and all pipe trenches and other places that cannot be properly compacted by the roller, shall be tamped solid, and in cases of wet weather, or soft or muddy ground, making use of the roller unsafe or impracticable, the rolling shall not be undertaken until the ground has become sufficiently dry. If the sub -grade consists of sand the rolling thereof will not be required but it shall, be compacted by wetting down thoroughly and smoothed to conform to cross- sections. The Contractor shall notify the Engineer when a section has been brought to sub - grade, when the latter will check the elevations of the same, and if the work iL found to be in accord- ance with the specifications and &-saes given, the Contractor shall proceed as hereinafter mentioned. VA CONCRETE PAVVIENT • Upon the sub -grade of .he street prepared as above described and thoroughly dampened, •-here shall be laid a concrete pavement of the thickness sh.cwn upon the ;.glans, profiles, and cross- sections and composed of ah,:j fo_.l wing material, to -wit: One (1) part oz' by volume to 4.60 parts of mixed aggregate by vo ^..e. The :il_ied aggregate shall be com- posed of a combination of san3 and of gravel or broken stone. The sand and the gravel or broken atone s.iall be measured sep- arately by volume, and the parts by volume of each of the said materials required, which, vghen e3e•)in e-d Ga'_11 be equal to the 4.60 parts of mixed aggregate hereinbefore mentioned, shall to determined by the following forr~ulsa (A - 6.40) C = 5.80(--- - - - - -) (A - B ) D = 5.80 - C Where A is the fineness modulus of the gravel or broken stone. B is the fineness modulus of the sand. C equals the parts of sand by volume. D equals parts of gravel or brokezi stone by volume. The fineness modulus of the sand and the gravel or broken stone shall be determined by a sieve analysis, using the following sizes of standard siev-o8 100 -mesh, 48 -mesh, 28- mesh.,, ;.-- -mesh, 8 -mesh, 4 -mesh, 3/811 -mesh, 3/411 -mesh and 1 112' The sum of the percentaeeb )f mate— :'al by weight of the sample coarser than ea-,h of the re :.peg ive s_;•aa of the standard sieves hereinbefore mentioned, di -r-aed )v P UO ie the fineness modulus of the material. The volume of cement yei, cab;.c yard of concrete in place shall not be less than 5.90 cubic fee: nor more than 6.10 cubic feet. Said materials shall cor,forin to the following specifi- cations: A sack of cement weighing ninety -four (94) pounds not shall be considered as having a volume of one cubic foot. CONCRETE MATERIALS Including cement, sand, gravel, broken stone, and water, and for all puTpcses shall conform to the following speci- fications; 40 3 s CEMENT All cement shall be Portland Cement, and must conform • to the following requirements and be subject to the following tests, which will be open to the contractor and will be made by the methods and under the concitinue prescribed in Specifications C -9 -17, adopted by the American Society for Testing Materials in 1916. (a) CONSISTENCY: All cement for set tests, test pats, and neat briquettes will be mixed with sufficient water to reduce the cement to normal consistency, as prescribed by the Specifications of the American Society for Testing Materials, hereinbefore re- ferred to. Neat briquettes will be compacted by light tamping. Mortar briquettes shall be mixed to a state of plasticity corre- sponding as nearly as possible to normal consistency in neat briquettes. (b) FINENESS: The cement must be evenly ground, and when tested with the following standard sieves, must pass at least the following percentages by weight: No. 100 Sieve, having 100 meshes per lineal inch - 92 per cent. No. 200 Sieve, having 200 meshes per lineal inch - 75 per cent. (c) TIME OF SETTING:, It shall develop initial set in not less than one hour, nor more than ten hours: (d) TENSILE STRENGTH: Neat briquettes one inch square in section shall attain a minimum strength followsi At 24 hours in moist air - 175 lbs. At 7 days (1 day in moist air and six in water) -500 pounds. At 28 days (1 day in moist air and 27 days in water) 600 pounds. Briquettes one inch square in section, made of one part of cement, three parts of standard testing sand, shall attain a minimum strength as follows: At 7 days (1 day in moist air and 6 days in water) 200 pounds. At 28 days (1 day in moist air and 27 days in water) 275 pounds. The sand test must in all cases show an increase in strength at 28 days over the 7 -day tests. (e) SOUNDNESS: Pats of neat cement about three inches in diameter, one -half inch thick at the center, and tapering to a thin edge, will be kept in moist air for a period of 24 hours. A pat will then be kept in air at normal temperature and observed at intervals for at least 28 days. Another pat will, after having been kept 24 hours in moist air, be placed in water 2.t normal temperature and maintained for three hours. These pats, to satisfactorily pass the requirements, must remain firm and hard, and. must not show any reigns of distortion, checking, cracking, blotohin [,; or ('isintegrating. M • (f) PROTECTION: All cement stored must be protected from the meather and be delivered to the work in the original-package of the manufacturer. No cement shall be used which has been mixed in any way with another brand or quality of cement or which has been tampered with in any way after being placed in the original package of the manufacturer, nor shall any cement be used from packages containing lumpy cemont or which has been reground. 0 5 n SAND DEFINITION OF SAND: The fine, granular material naturally or artificially produced by the disintegration or corrosion of rock. 1' SPECIFICATIONS AND TESTS FOR SAND TO BE USED IN CONCRETE. PAVEMENT 1. OIL. Sand shall be free from oil. 2. OFIGINIC MATTER. Sand, when tested in accordance with Method of Teat hereinafter described, shall not show a solution color darker than the standard color solution. 3. STRENGTH. Sand, when tested in accordance with Method of Test hereinafter described, shall not show compressive strength at the age of seven (7) days, less than that of Ottawa Standard Sand, similarly tested. 4. TASHING. Sand shall be thoroughly and uniformly washed. After washing, sand; when tested in accordance with Method of Test hereinafter described, shall not contain more than three (3) per cent by weight of silt, loam; clay, etc. 5. SIEVE ANALYSIS. Sand, when tested in accordance with Method of Test hereinafter described, shall conform to the follow- ing sieve analysis, by meight: A: Not more than five (5) per cent minus the per cent of silt, loam, clay, etc., determined above (Paragraph 4, "Washing') shall pass a No. 100 sieve: B. Not less than fifteen (15) per cent and not more than thirty -five (35) per cent shall pass a No: 30 sieve. C. Not less than ei hty -five (85) per cent and not more than ninety -five per cent (95 %� shall pass a No: 4 sieve. D. Not less than ninety -five (95) per cent shall pass a No. 3 sieve. E. All shall pass a 3/8 inch sieve. `�i k I SPECIFICATIONS AND TESTS FOR SAND TO BE USED IN CEMENT MORTAR FINISH Oil CEMENT CONCRETE CURBS AND SIDEWALKS • 1. OIL. Sand shall be free from oil. 2. UANIC MATTER. Sanc;.; vvhan tested in accordance with Method of Test hereinafter described, shall not show a solution color darker than the Standard color solution. 3. STRENGTH. Sand, when tested? in accordance with Method of Test hereinafter described, shall not show compressive strength at the age of seven (7) days less than that of Ottawa Standard Band, similarly tested. 4. WASHING. Sand shall be thoroughly and uniformly washed. After washing, sand, when tested in &ccordance with Method of Test, hereinafter described, shall not contain more than three (3) per cent by weight of silt, loam, clay, etc. 5. SIEVE ANALYSIS. Sand when tested in accordance with Method of Test hereinafter described, shall conform to the follow- ing analysis by weight: A. Not more than six (6) per cent minus the per cent of silt, loam, clay, etc. determined above (Paragraph 4, "Washing ") shall pass a No. 100 Sieve; B. Not less than seventeen (17) per, cent and not more than forty -two (42) per cent shall pass a No.. 30 sieve. C. All shall pass a No. 4 sieve. A. Method of Test for Or anic Impurities. 1. a A representative test sample of sand of about 1 lb. shall be obtained by quartering or by the use of a sampler. (b) A 12 oz. graduated glass prescription bottle shall be filled to the 4 1/2 oz. mark with the rand to be tested. (c) A 3 per cent solution of sodium hydroxide (NaOH) in water shall be added until the vol me of Band and liquid, after shaking, gives a total value of 7 Yiquid ounces. (d) The bottle shall be stoppered and shaken thoroughly and then allowed to stand for 24 hours. (e) A standard color solution shall be prepared by adding 2.5 cc. of a 2 per cent solution of tannic acid in 10 per cent alcohol to 22.5 cc. of a 3 per cent sodium hydroxide solution. This shall be placed in a 12 oz. prescription bottle, stoppered and allowed to stand for 24 hours, then 25 cc. of water added. (f) The color of the clear liquid above the sand shall be compared with the standard color solution prepared as in paragraph (e) or with a glass of color similar to the Standard solution. 2. Solutions darker in color than the standard color have a "Color Value" higher than 250 parts per million in terms of tannic acid. B. Method of test_ for strength. t Both concrete sand and Ot -tawa Standard Sand (the latter as hereinbelow described and defined) shall be made into mortar composed of one (1) part by weight of Portland Cement, and two (2) parts by weight of sand. The consistency of the mortar made with concrete sand shall be the same as that of the mortar made with Ottawa Standard Sand. All mortar test specimens shall be made, stored and tested as hereinbelow described: MIXING MMENT MORTAR. 1. The quantity of d ^y material to be mixed at one time shall not exceed 1000 S. nor be less than 500 g. The pro- portions of cement, or cement sad sand, shall be stated by weight in grams of the dry materials; the quantity of mater shall be expressed in cubic centimeters (l cc. of water - one g.). The dry materials shall be weighed, placed: upon a non - absorbent sur- face, thoroughly mixed dry if aaid is used, and a crater formed in the center, into which the p :-oiler percentage of clean water I 4#'- • 0 s:all be poured; the material on the outer edge shall be turned into the crater by the aid of a trowel. After an interval of 1/2 minute for the absorption of the -:hater, the operation shall be completed by continuous, vigorous mixing, squeezing and kneading with the hands for at least one minute. During the operation of mixing, the hands should be nrote�,ted by rubber gloves. In order to secure uniformity in the results of tests for compression strength, the manner of mixing above described should be carefully followed. At :.east one minute is necessary to obtain the desired plasticity which is not appreciably affected by continuing the mixing for several minutes. The exact time necessary is dependent upon the personal equation of the operator. The error in mixing should be on the side of over - mixing. 0 2. The temperature of the room and the mixin water shall be maintained, as nearly as practicable, at 210c.t700F.) Consistency of Mortar. Fourteen per cent (141o) of water shall be used with Ottawa Standard Sand. To obtain the same consistency with the concrete sand, a metal truncated cone four inches (411) in greatest diameter, two inches (211) in smallest diameter, and six inches (611) high, shall be used. The consistency of the concrete sand mortar and that of the Ottawa Standard Sand mortar shall be considered the same when their respective slumps, made as above, are equal. Compression Tests. 1. A cylindrical test piece 2 in. in diameter and 4 in. in length is recommended for use in -making compression tests of standard mortars. The.molds shall ba mar: cf non - corroding metal. A satisfactory form of mold is shown i.n Fig. 1, Page 134, of A,S.T;M. 1924 book of Tentative Standards. The ends of the mold shall be parallel. The tubing used in the molds shall be of sufficient thickness to prevent appreciable distortion. The molds shall be oiled before using. ruri% the molding of the piece, the mold shall rest on a clean, plane surface (preferable a piece of plate glass which is allowed to remain in place until the mold is removed). 2. The sand to be used shall be natural sand from Ottawa, Ill., screened to pass a No. 20 sieve and retained on a No. 30 sieve. This sand may be obtained from the Ottawa Silicia Co., at a cost of three cents per pound, f.o.b. cars, Ottawa, Ill. 3. The sand, having passed the Yo. 20 sieve, shall be considered standard when not more than 5 g. passes the No. 30 sieve after one minute continuous sieving of a 500 -g sample. 4. The sieves shall conform to the following specifica- tions; The No. 20 sieve shall have between 19.5 and 20.5 wires per whole inch of the warp wires, and between 19 and 21 wires per whole inch of the shoot wires. The diameter of the wire should be 0.0165 in. and the average diameter shall not be outside the limits. of 0.0160 and 0.0170 in. The No. 30 sieve shall have between 29.5 and 30.5 wires per whole inch of the warp wires and between 28.5 and 31.5 wires per whole inch of the shoot wires, The,diameter of the wire should be 0.011 in. and the average diame-, ;er shall not be outside the limits 0.0105 to 0.0115 in. 5. The mortar shall be placed in the mold in layers about 1 in. in thickness, each layer being tamped by means of the steel tamper shown in Fig. 2, p&.ge 134, of A.S.T.M. 1924 Rook of Tentative standards. The weight of tamper shall be approximately 3/4 lb. In finishing the test piece, the mortar shall be heaped above the mold and smoothed off with a trowel. As soon as the test pieces from one sample are molded, the top of each test piece shall be covered with a piece of glass vhich is brought to a firm bearing on the fresh mortar. The cover glasses shall remain in place until molds are removed Vi • 6. Tests of standard mortar cylinders shall be made in any testing machine which is adapted to meet the specified re- quirements. The test pieces shall be tested as soon as removed from the water. The ends of the nest cylinders shall be smooth plane surfaced. The metal bearing plates of the testing machine shall be placed in direct contact with the ends of the test piece. During the test a spherical bearing block shall be used on top of the cylinder. In order to secure a uniform distribution of the load over the test cylinder the spherical bearing block must be accurately centered. The diameter of the spherical bearing block should be only a little greater than that of the test piece. The test piece shall be loaded continuously to failure. The moving head of the testing machine shall travel at the rate of not less than 0.05 or more than 0.10 in. per minute. 7. Testing machines ,s:nould be frequently calibrated in order to determine their accuracy. 8. Cylinders that are manifestly faulty, or which give strengths differing more than 15 per cent from the average value of all test pieces tested at the same period and made from the same sample, shall not be considered in determining the compressive strength. Storage of Test Pieces 1. The moist closet may consist of a soapstone, slate or concrete box, or a wooden box lined with metal. If a wooden box is used, the interior should be covered with felt or broad wickering kept wet. The bott>m of the moist closet should be covered with water. The interior of the closet should be provided with non - absorbent shelves on which to place the test pieces, the shelves being so arranged that they me.. j be withdrawn readily. 2. All test pieces, immedi.ately after molding, shall be placed in the moist closet for from 20 to 24 hours. 3. The briquettes shall be kept in molds on glass plates in the moist closet for at least 20 hours. After from 20 to 24 hours in moist air the briquettes shall be immersed in clean water in storage tanks of non - corroding material. 4. The air and water shall be maintained as nearly as practicable at a temperature of 21 °C• (700F•)• C. Method of Test for Decantation. 1. This method of test covers the determination of the total quantity of silt, loam, clay, etc., in sand and other fine aggregates. 2. The pan or vessel to be used in the determination shall be approximately 9 in. (230 mm.) in diameter and not less than 4 in. (102 mm.) in depth. 3. The sample must contain sufficient moisture to pre- vent seeregation and shall be thoroughly mixed. A representative portion of the sample sufficient to yield approximately 500 g. of dried material shall then be dried to a constant weight at a temperature not exceeding 100 0.6 (2300F). 4. The dried material shall be placed in the pan and sufficient water added to cover the sample (about 225 cc.). The contents of the pan shall be agitated vigorously for 15 seconds, and then be allowed to settle for 15 seconds, after which the water shall be poured off, care being taken not to pour off any sand. This operation shall be repeated until the wash water is clear. As a precaution, the wash water shall be poured through a 200 -mesh sieve and any material retained thereon returned to the washed sample. The washed sand shall be dried to a constant weight at a temperature not exceeding 1000C. (2300F.) and weighed. q • 5. The results shall be calculated from the formula: Percentage of silt, clay, loam, etc., Original dry weight after ^ashinpg X 100 Original dry "weight 6. Then check determinations are desired, the wash *pater shall be evaporated to dryness, the residue weighed, and the percentage calculated from the formula: V7,eight of residue x 100 Percentage of silt, loam, clay, etc. — Original dry weight D. Method of Test for Sieve Analysis: 1. A representative test sample of the aggregate shall be selected by quartering or by use of a sampler, which after drying mill give not less than the following: (a) Fine aggregate, 500 g. b Coarse aggregate or a mixture of fine and coarse aggregates, weight in grams, 3000 times size of largest sieve required, measured in inches. M -M 2. The sample shall be dried at not over 110 °F (230 °F) to constant weight. 3. (a) The sieves shall be of square —mesh wire —cloth and shall be mounted on substantial frames constructed in a manner thet will prevent logs of material during sifting. (b) The size of wire and sieve openings shall be as given in Table 2. 4. (a) The sample shall be'separated into a series of sixes by means of the sieves specified in paragraph 3 above. Sifting shall be continued until not more than one (1) per cent by weight of the sample passes any sieve during one (1) minute. (b) rEach size shall be weighed on a balance or scale which is sensitive to 1 /1000 of the weight of the test sample. (c) The percentage by weight of the total sample which is finer than each of the sieves shall be computed. 5. (a) The percentages in sieve analysis shall be reported to the nearest whole number. IQ Sieve Opening Fire. Diam. Tolerance per cent. Sieve Tire Maxi — No, or Avg: Diam. mum Size in opng. Und. Over open — Inches mm. mm. mm. in. inR No.100 .0.149 0.0059 0.102 MOO— — 6 15 35 40 No. 30 0.59 0.0232 0.33 0.0130 5 15 30 25 No. 4 4.76 0.187 1.27 O.OEO 3 15 30 10 No. 3 6.680 0.263 1.78 0.070 3 15 30 10 3/8 in. 9.5 0.375 2.33 0.092 3 10 10 10 2. The sample shall be dried at not over 110 °F (230 °F) to constant weight. 3. (a) The sieves shall be of square —mesh wire —cloth and shall be mounted on substantial frames constructed in a manner thet will prevent logs of material during sifting. (b) The size of wire and sieve openings shall be as given in Table 2. 4. (a) The sample shall be'separated into a series of sixes by means of the sieves specified in paragraph 3 above. Sifting shall be continued until not more than one (1) per cent by weight of the sample passes any sieve during one (1) minute. (b) rEach size shall be weighed on a balance or scale which is sensitive to 1 /1000 of the weight of the test sample. (c) The percentage by weight of the total sample which is finer than each of the sieves shall be computed. 5. (a) The percentages in sieve analysis shall be reported to the nearest whole number. IQ GRAVEL OR BROKEN STONE Coarse Aggregate shall be sound crushed rock, or washed gravel, or combination ow both. -Phe particles of coarse aggregate shall be of clean, hard, tough, durable material, free from vegetable or other deleterious substances. It shall be free from dirt, mud, or stone dust. Coarse aggregate as furnished shall be uniformly graded from the largest to the smallest screen sizes given below, and in addition shall conform to the following tests: GRADI NG : Then analyzed by laboratory screens and sieves, coarse aggregate for use in concrete pavements or concrete base six inches or over in thickness, shall conform to grading requirements as follows; Passing screen having 3 1/2+' circular openings 1004 by.wt. " it " 2 1 /2+' '+ + 90 to 100% is +' 1 1/21, 0 u 60 to 80°lo n 1, 3A is n „ 30 to 501, +' p No.3" 01, to 51, " +' Coarse aggregate for use in concrete pavement less than six (6) inches in thickness and in curbs and sidewalks shall conform to grading requirements as follows: Passing screen having 1 1/2+' circular openings 1004 by wt. n n it 3 /411 n n 3 0% 1, n to 65?% No. 3 Screen C4 to 5°4 +' it Gravel shall not show a loss of more than thirty —two (32) per cent and broken stone shall not show a loss of more than twenty —two (22) per cent when subjected to the rattler test hereinafter specified. 0 k • RATTLER TEST_ At least thirty (30) po.n�;3 of the material to be tested shall be available for the test. E =�'h s�mpie when ready for the rattler shall consist of five (5) kilograms (eleven pounds) of said material, and shall pass a two and one -half inch screen, sixty per cent, by weight, shall be retained on a three - quarter inch screen, and all shall be retained on a one -half inch screen. The said sample shall be tested in a rattler consisting of a metal cylinder 28 inches in diameter and twenty inches in length, longitudinally mounted on a horizontal shaft and having a shelf four inches wide extending from end to end. During the test the rattler shall be revolved at a rate of between 28 and 30 revolutions per minute. A charge for the rattler shall consist of the said five kilogram sample and four- teen cubical blocks of cast iron with rounded corners and edges, said blocks measuring about one and one -half inches in each dimension and having a weight of five kilograms. After receiving the charge; the rattler shall be given five hundred revolutions. The sample shall then be screened and the portion,by weight, which will pass a 10 -mesh screen, '.which shall be considered and designated as the loss. 40 Iti RATER Rater shall be clean, free from oil, acid, alkali or • vegetable matter. The amount of ?eater to be used in a batch shall not be less than 5.8 nor more than. 6.00 gallons per sack of port- land Cement, which includes water already in the concrete materials, and in measuring the Mater, allowance shall be made for water contained in said materials. MEASURING MATERIALS The sand or stone screenings and the gravel or broken stone shall be measured in boxes which shall have the capacity necessary to accurately maintain the proportions hereinbefore mentioned. Said material shall be measured loose, without shaking or compacting. Cement in sacks as above specified shall be dumped di- rectly into the mixer. The water necessary for every batch shall be accurately measured with an apparatus which will prevent the use of more water than above specified. No mixer shall be used which is not provided with an accurate water measuring device or apparatus. DEPOSITING CONCRETE MATERIALS. Under these specifications the Contractor will not be permitted to deposit or store any sand, gravel or broken stone directly on the sub - grade. He may, however, plank the sub -grade and deposit or store the concrete materials thereon, provided that the planks are laid in such a manner that they are tight and will not permit the material of which 1;he sub -grade is com- posed to work up and become mixed with the concrete materials. MIXING CONCRETE. All mixing of concrete for the pavement shall be done in a batch mixer. The mixer shall be nharged with cement and sufficient sand exz52tzm 8ZZTX=zk%= and gravel or broken stone to conform to the proportions hereinbefore stated. Sufficient water, not in excess of the quantity above specified shall be added to produce • plastic or quaking cbncrete which can be handled without causing • separation of the coarse aggregate from the mortar. The mixer drum shall have a speed of not less than 13 revolutions per minute, and every batch of concrete shall be mixed in the drum of the mixer not less than sixty (60) seconds before any portion of the batch is discharged from the said drum. At lease 75 seconds must elapse between the placing of successive batches in the mixer. CONSISTENCY OF CONC The concrete, after being mixed a., hereinbefore speci- fied, shall, when subjected to the following test, have a slump of not less than eight per cent nor more than twenty per cent. The slump test shall be made in the following manner: The test tube to be used in making the slump test s_iall have an inside diameter of eight inches at the base and -Ai inside diameter of four inches at the top, and a perpendicula:c height of twelve inches. Immediately after the c;a orate has been mixed and deposited on the sub - grade, a sufficient quantity thereof shall be placed in four layers in the tapered test tube until the con- crete is flush with the top of zhe tube, each layer shall be thoroughly settled by working with a pointed iron rod. Then the test tube shall be lifted, allowing the concrete to settle or l3 Ar • slump. After the pile of concrete has set one minute, its height shall be measured end subtracted from the original height of • twelve (12) inches, which difference in height is the amount of the slump in inches from which the percentage of slump shall be determined. TESTS 07 CONCRETE The concrete composed of the materials, proportions, consistency, mixing, etc., provided for in these specifications must be of such quality and character of workmanship that it will have an ultimate compressive strength of not less than 3,000 pounds per square inch, or an ultimate modulus of rupture of not less than 600 pounds per square inch. The test specimen for determining compressive strength shall consist of a cylinder of the concrete to be tested 6 inches in diameter, and 12 inches in height. The test specimen for de- termining modulus of rupture shall consist of a beam of the con- crete to be tented, 6 inches in width, 6 inches in thickness and 36 inches in length. Samples of the concrete to be tested shall be taken immediately after the concrete has left the mixer and deposited on the sub - grade, and molded into the test specimens above men- tioned. The concrete shall be thoroughly rodded and care taken to remove air pockets. The freshly made test specimen shall be struck off and troweled level with the top of the mold. The test specimen, after molding, shall be covered to protect same from injury, and buried in damp sand,and at the end of 48 hours the mold shall be removed and the test specimen covered with sand or earth and maintained in a continuous damp condition for a period of ten (10) days. At the end of twelve (12) days from the day of molding the specimen, it shall be uncovered and air -cured for sixteen (16) days, and tested at the end of twenty -eight (28) days. PLACING CONCRETE. The concrete shall be spread upon a thoroughly dampened sub -grade propared as herein described. The concrete shall be tamped until mortar appears on the surface Such devices and methods shall then be used as are necessary to bring the surface of the concrete to a true and even grade and to the established cross - sections. FINISHING THE SURFACE OF THE CONCRETE PAVEMENT After the surface of the concrete pavement has been struck off to the proper cross - section, it shall be finished by rolling and floating in the following order and manner: The roller shall be made of smooth steel, 12 inches in diameter and six feet in length, and of a weight not to exceed one pound per inch length of roller. The roller shall be operated by ropes so designed and used as neither to increase nor decrease the pressure coming upon the concrete from the roller. Immediately after the surface of the concrete pavement has been struck off with a template, it shall be rolled four times. The time interval between rollings to be not less than 20 minutes nor more than 40 minutes. The roller at each rolling shall be operated at such an angle with the center line of the pavement that it advances along the pavement two feet for each time across. 14- x After the rolling has been completed, the surface of the concrete pavement shall be finished +with a float eight inches in width and of a length two feet greater than the width of the • pavement being laid, constructed of mood and surfaced at the bottom and edges. It shall be sufficiently flexible so that it rill adapt itself to the cross - sect' -on ;f th:? pavement to be laid. The said float shall be operated .r.tsveisely across the pavement, advancing longitudinally alon(T the pavement in such a :canner that the crone will not be Torked out of the pavement, resulting in a smooth and unifo °M surface. After the transverse floating has been completed, the surface of the concrete pavenont sliall be finished with a float sixteen feet in length and not less than eight; inches in width, constructed of wood and surfaced at the bottom and edges, and it must be braced sufficiently that it will not spring out of shape, but maintain at all times a uniform and true surface. There shall be attached to the float, wooden handles at each end, by which the float shall be operated from bridges which shall span the width of the pavement being laid, excepting that for pavements Crider than 28 feet, the pavement may be laid in two or more sections of equal width, but the midth of any section laid shall not be less than 14 feet. The floating shall be commenced at one edge of the pavement and continue across to the opposite edge and be operated by using short longitudinal strokes, combined with a slight transverse motion, in such manner that the cor*,vm will not be worked out of the pavement, nor to permit the edges of the float to dig into the surface, so that there will result a smooth, true and uniform cross - section, as mell as a true and uniform surface longitudinally- RE-MIXING OF CONCRETE No concrete shall be used that shoT*s evidence of having set, or that has become unfit for good To-ek from standing too long or from any other cause, and no re- mixing of concrete will be permitted. FINISHING EDGES OF FAVVIENT The edges of the concrete pavement in cases where it does not join to a curb, shall be rounded to a radius of one inch, after the floating and rolling has been completed, as above specified. FORMS Forms shall be true and straight, free from warp and of sufficient strength to resist springing out of shape. All mortar and dirt shall be removed from forms that have been previously used. They shall be well staked or otherwise held to the es- tablished line and grade, and their upper surface shall conform tith the finished surface of the concrete pavement. All forms shall be wet thoroughly before any material is deposited against them. c�� EXPANSION JOINTS • Expansion joints shall be pla ^ed for the full width and depth of the pavement at the termination of each day's work, and at all other places where Indic c::, -'.-he plans, profiles and cross - sections. Said expansior. join' FiY.c. ?_ be formed by using a wooden templet, one inch thick ac th.e bottom and tapering to one and one -half inches in thi- l "ness at %.. 'ie top, and of a depth equal to the thickness of the pavement. The top surface shall.be shaped to conform to the surface o.'_ the finished pavement. It must remain in place until the concret-o has taken its initial set. The edges of the concrete pavement along each side of the expansion joint shall be finished with an edging tool having a radius of one -half inch. Care must be exercised in placing and finishing the pavement at expansion joints so that there will result a true and uniform surface longitudinally. After the pavement has been cured, all earth, dirt, sand and foreign material of any nature shall be removed from the expansion joint, and the space filled with a composition of asphalt and saw dust. The mixture shall consist of not less than 12 per cent, nor more than 16 per cent by volume of asphalt cement and from 82 per cent to 88 per cent by volume of dry saw-dust. The asphalt cement muse be homogenous, and its consist- ency at the time of using must fall within the limits of 60 and 80 degrees penetration by the District of Columbia standard. It shall be heated to a temperature of from 200 to 250 degrees Fahrenheit, after which it shall be mixed thoroughly with the saw dust. The mixture prepared as above &jEcribed shall then be placed in the joints and shall not be ccol:r than 200 degrees Fahrenheit. The entire expansion joi t sha ?.1 be filled and the mixture compacted thoroughly and finished -".r.sh with the surface of the pavement. All contraction cracks developin in the concrete pave- ment before the acceptance of tho work mus..be filled by the Contractor with asphalt as above specified, flush with the top surface of the pavement. PROTECTING AND CURING The surface of the concrete pavement shall be sprayed with water as soon as the concrete is sufficiently hardened to prevent pitting, or it :nay be covered with canvas which must be kept moistened, and shall be kept wet or covered until an earth or sand covering can be placed upon the surface of the concrete, (the depth of the earth or sand eowe_ing to be not less than one inch) which shall be done as soon as possible without damaging the concrete surface. After the covering of earth or sand has been placed, dams of earth or sand shall immediately be built along both edges of the pavement and across the pavement at frequent intervals, and the pavement between the dams be covered with not less than two inches depth of +*!.ter for s period of fourteen days, after which the earth dams can be removed. Yo traffic shall be allowed on the pavement until fourteen days after the curing above described has been completed. IL NO 'F • CONCRETE CURB Concrete curb shall br� crn.rtructed along such portion of the work, and of the size and sht -pe bho.m upon the plans. It shall be placed upon a sub -gxane prepared. as hereinbefore described under the heading of 6radi.ng, and thoroughly dampened. The body of concrete curbs shall consist of concrete having a slump of not less than 15 per cent nor more than 25 per cent and be composed of the following materials, and said materials shall conform to the requirements, as hereinbefore specified, to -wit: 1: Portland Cement - one part by measure. 2: Sand or Stone Screenings - two parts by measure. 3: Gravel or Broken Stone - four parts by measure. The mixing of the concrete shall be done as hereinbefore specified. (a) Forms: Planks used for forms shall be of a width equal to the deptli—of the curb and shall be two inches in thick- ness. warped planks and planks not having a smooth, straight upper edge shall not be used. The curb planks shall be rigidly held in place by the use of not less than five pairs of iron stakes to each 21 foot section of curb. All curb forms must be carefully set to proper alignment and gTade. Curb forms shall not be removed from the concrete in less than one hour after the con- crete has been tamped into place, and the back form shall not be removed until the face of the curb has been plastered. (b) Plasterin and Finishing: The top of the curb shall be plastered wi h a 1 2 inch coal: of cement mortar, as soon as the concrete has been thoroughly tamped, the back and face of the curb shell receive 1/2 inch coat nT cement mortar as soon as the forms are removed, the back to a depth oz four inches from the top of the curb, and the front to a depth of 10 inches from the top of the curb, a4 f.z;.:.therwise eho*wn upon the plans. The cement mortar shall consist of one s.=ck of Portland Cement to one and one -half cubic feet of sand previously screened to remove all particles retained on a 1/4 inch screen, and 1/4 pound of lamp black per sack of cement, and mixed thoroughly until the mortar is of a uniform color. The mortar shall be mixed in a concrete mixer in the manner specified for concrete. The mortar must be used immediately after mixing and no re- tempering will be per- mitted. The plastered surface of the curb shall be well floated and troweled into the body of the curb before the concrete has set, It shall be smoothly polished end marked with joints at right angles to the curb grade, into blocks three feet in length. (c) The curb shall be divided into sections twenty -one feet in length. These sections shall be separated completely by a joint not less than 3/8 inch nor more than 1/2 inch in width. The joint shall be filled with a suitable elastic water- proof compound of asp'_-1t or ta-_ and felt that will not become soft and run in hot leather, or h:rd and brittle and chip out in cold wee.ther: (d) CCurrinn&: The curb shall be cc,-ered with earth or sand as soon as the concrete and mortar finish hr.ve set sufficient- ly to permit this to be done without injuring or marring the surface, and shall re-,:iain covered and shall be kept wet con- tinuously for ten days. A 11 CONCRETE SIDET9'ALK Concrete sidewalk shall be constructed along such por- tion of the work, and of the size and shape shown upon the plans. It shall be placed upon a sub -grade prepared as hereinbefore described under the heading of Spading, and thoroughly dampened. The base of the concrete sidewalk shall consist of concrete hav- ing a sli}mp of not less than 15 per cent, nor more than 25 per cent, and be composed of the following materials, and said materials shall conform to the requirements as hereinbefore specified, to -Tait: 1: portl -nd Cement - one pert by measure. 2: S ^nd or stone screenings - two p,-its by measure. 3: Gr ^.vel or broken stone - four ports by measure. The mixing of the concrete shill be done as herein - before specified. DIMENSIONS Concrete sidewalks shill be constructed of a cement concrete body, which shall be three (3) inches in thickness after being thoroughly compacted, and a cement mortar finishing coat whidL shall be one -half (1/2) inch in thickness, finless otherwise ,*own on the above mentioned plans, drawing and profiles. FORMS . Forms shall be true and straight, free from -arp, and of sufficient strength to resist springing out of shape. All mortar and dirt shall be removed from forms that have been pre- viously used. The forms shall be well staked or other wise held to the established line and grade, and their upper surface shall conform with the finished surface of the concrete sidewalk. All forms shall be thoroughly wet before any material is deposited against them. Strips used as forms at the sides of the walk shall be not less than two (2) inches in width, nor less than three and one-half inches (3 1/211) in death. CONSTRUCTION The surface of the sidewalks shall be divided into sections two and one -half (2 1/2) feet in length, measured along the sidewalk parallel to the street lines. These sections to be marked with a jointer, at least one - quarter inch in depth alon� lines at right angles with the sidewalks. At every twenty (20 feet in length or every eighth section, the sidewalk shall be Cor:T;letely separated from the adjacent sidewalk, by some method which will insure complete separation, by a joint not less than three - eighths (3/8) nor more than five- eighths (5/8) of an inch wide. These joints must be cut straight and true to a line, and at right angles with the outside edbe of the sidewalk.. r CEMENT MORTAR FINISH • PROPORTIONS: Cement mortar finishing coat shall be composed of: One (1) part of 'Portland Cement; and one and one - half (1 1/2) parts of sand or st.cne nc:reenings. MIXING: Mixing shall be done in water -tight mortar boxes, In the process of mixing the mortar, the materials shall be thoroughly mixed by turning at 1-.art three times dry. A sufficient quantity of lamp black, (114 pounds per sate of cement) shall be mixed dry with the sand and cement, until the mixture is of ,a uniform color. It shall then b- wet, with sufficient water to produce a consistency which will not require tamping, but which can be easily spread into position, turned twice and im- mediately put in place as hereinafter described. DEPOSITING: Arearing surface shall be placed immediately after mixing, and in no case shall more than fifty (50) minutes elapse between the time the concrete for the body of the sidewalk is mixed and the time the wearing surface is placed. The surface of the finishing coat shall be well floated and thoroughly and smoothly troTeled into the body of the concrete so as to form one compact, mass, free from voids or loose spaces, and shall then be smoothly polished. The finished work must show an even, true surface free from sags, humps, pits or other defects. Then a straight edge five (5) feet in length is laid upon the surface at any point, except at grade changes, the surface shall at no point vary more than one - quarter of an inch from the true edge of the straight edge. Wherever the sidewalk is laid upon a grade of five (5) per cent or more, it shall be finished mi':h a floated surface. Wherever the sidewalk construotec under these specifi- cations does not cover the ent9.re sidewalk such uncovered portion shall be brought to grace and lef-; i.n a finished condition. The application of neat eemen'3 to the surface in order to hasten hardening is prohibited. CONTRACTOR'S NAME STAMP: The Contractor shall stamp his name on all work dons by him at intervals of not more than one hundred feet on continuous work, and not less than once on each job of less than one hundred feet in length. The letters shall not be smaller than three - quarters of an ich in height, and of proportional width. They must ba sunken and of a depth of not less than one - quarter of an inch. PROTECTION: when completed, the side ^alk shall be covered with earth or sand to a dep''h of not less than one (1) inch, and kept covered and wet continuously for a period of not less than ten days. r P a r.. GENERAL RE UIREiiNTS The Contractor shall, for the price bid, furnish all the materials to execute the wort in every respect in a thorough and workmanlike manner, in accorJ.ance with the plans and speci- fications, and to the satisfaction cf the Street Superintendent. NATER!AL°_A_D SUPLES All materials must be of speolfied quality and fully equal to the samples, when samples vre required. The Contractor shall furnish to the Engineer for test, whenever called for and free of charge, samples of all materials proposed to be used in the work. Rejected material must be immediately removed from the work by the Contractor. LABOR Any overseer, superintendent, laborer or other person employed by the Contractor on the work, 7ho shall perform work in a manner contrary to these specifications, shall be discharged immediately and such person shall not again be employed on the work. EXAMINATIO? 0' GROUND Bidders must examine and judge for themselves as to the locetion of the proposed work, and the nature of the excavation to be made and the work to be done SETTING STAKES. The Contractor shall eive 24 hours notice in writing when he will require the setvices of the Engineer for laying out any portion of the work. He shall dig all stake holes necessary to give lines and levels. The Contractor shall preserve all stokes set for the lines, levels or measurements of the work in their proper places until authorized to remove them by the Engineer, and any expense incurred in replacing said stakes which the Contractor or his subordinates may have failed to preserve shall be borne by the Contractor. PLANS AND SPECIFICATIONS The Contractor shall keen upon the work a cony of the plans and specifications, and access thereto shall at all times be accorded the Engineer or Inspector. INSPECTORS 0 The Contractor shall prosecute work only in. the presence of an Engineer or Inspector, appointed by the Street Superintend- ent, and any work done in the absence of said Engineer or Inspector will be subject to rejection. The Contractor shall furnish the Engineer and Inspector reasonable facilities for obtaining such information as may be necessary to give them full information at all times respecting the progress and manner of the work and the character of the materials. PRESERVATION OF MONMENTS . The Contractor shall not distUb any monuments or stakes found on the line of improvements, until ordered. by the Engineer, and he shall bear the expense of re- setting any monuments or stakes which may be disturbed without ozdcrs. REYiOVING OBSTPUOTIONS The Contractor shall re:mu7e all trees, stones, debris, and other obstructions that "o , bw :... ;ouptuyed in making said improvements. 0 OBSERVING CITY ORDINANCES. The Contractor shall observe all the Ordinances of the City of Newport Beach in relation to the obstruction of streets, • keeping open passageways and pr.otucting the same There they are exposed or dangerous to travel. BARRIERS, LIGHTS, ETC. The Contractor shall take all necessary measures to protect the work and prevent accidents during construction. He shall maintain and provide all necessary barriers, guards, tem- porary bridges, watchmen and lights. PUBLIC UTILITIES In case it should be necessary to move the property of any owner of a public utility or franchise, such owner gill, upon proper application by the Contractor, be notified by the Street Superintendent, to move such property within a specified reasonable time, and the Contractor ohall not interfere with said property until after the expiration of the.time specified. The right is reserved to the owners of public utilities and franchises to enter upon the street for the purpose of making repairs or changes of their property that may be made necessary by the work. The City shall also have the privilege of entering upon the street for the purpose of repairing culverts or storm drains. LOSS OR DAMAGE 4L All loss or damage arising from any unforseen obstruction or difficulties, either natural or artificial, which may be en- countered in the prosecution of the work, Pi from any action of the elements, or from any act or omission not authorized by these specifications, on the part of the Contractor, or any agent or person employed by him, shall be sustained by the Contractor. DEFECTIVE WORK Yo work Qich may be defective in its construction or deficient in any of the requirements of these specifications will be considered as accepted in consequence of the failure of any officer of the City, or Inspector connected with the cork, to point out said defect or deficiency during construction, and the Contractor shall correct any imperfect work, whenever discovered, before the final acceptance of the rork. PROTECTION OF 7ORK AND CLEANING UP The Contractor shall care for all work until final com- pletion and acceptance. He shall romove all surplus material and rubbish from thework after its completion and before he makes J application for the acceptance of the work. FINAL INU CTION The Contractor shall notify the Stxeet Superintendent nhon he desires a final inspection of the work, when the lattor will, .n.s soon as possible, made thenece.ssary exaninstion, and if 04a work is found in compliance with these specifications, the Street Superintendent will furnish the Contractor with a certifi- caTe to that effect. U ALLOWABLE VARIATION • Then in these specifications a maximum or minimum, either in size, percentage or thickness, or relating to quality or character, or other matter, is allc -ed or prescribed, the work shall be accepted as in compliar.se therewith if within such max- imum or minimum so allowed here). DEFINITIONS 'Whenever the word "City'' is used in these specifications it refers to the City of Newport Beach, California. whenever the word "Contractor" is used in these specifi- cations, it refers to the party or parties of the second part in the agreement for the construction of the work herein specified. Whenever the words "Superintendent" or "Engineer" are used in these specifications, they refer respectively to the "Street Superintendent" or "City Engineer" of the City of Newport Beach, or their authorized agents or inspectors. r U_ Al�,, 'k T 'N Ar, The City Clerk shall certify to the passage of this resolution and shall cause the same to be entered in the Book of Resolutions, and a Minute of the passage thereof in the Record of the Board of Trustees of the mceoting at TMrhich it was passed. Passed and approved. this . " °', day of 1925. President of the Board of Trustees ATTEST: City Clerk. STATE OF CALIFORNIA ) COUNTY OF ORANGE ( Be. CITY OF NEWPORT BEACH) I, City Clerk of the City of Newport Beach, do hereby certify that the foregoing Res- olution, being Resolution No. ,?46 , was adopted by the Board of Trustees of said City, signed by the President of said Board, and attested by the City Clerk, all-4t a regular meeting thereof held on the - n d day of A/pA- er , 1925, and that the same was adopted by the followin6 rot -moo -wit: AYES: Trustees, NOES: Trustees, r. ABSENT: Trustees. u - City Clerk of the City of Ne^woort Beach. A. Z3