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HomeMy WebLinkAbout05 - Marina Park Project— Marina Basin Construction Including Dredging, Bulkheads, Grading and Soil Remediation (Bid Package 2) — NOC of Contract No. 3897-B (CAP-09-0070)CITY OF NEWPORT BEACH City Council Staff Report February 10, 2015 Agenda Item No. 5 TO: HONORABLE MAYOR AND MEMBERS OF THE CITY COUNCIL FROM: David A. Webb, Public Works Director- (949) 644 -3330, dawebb @newportbeachca.gov PREPARED BY: Iris Lee, Senior Civil Engineer PHONE: (949) 644 -3323 TITLE: Marina Park Project— Marina Basin Construction Including Dredging, Bulkheads, Grading and Soil Remediation (Bid Package 2) — Notice of Completion of Contract No. 3897 -B (CAP -09 -0070) ABSTRACT: On December 10, 2013, City Council awarded Contract No. 3897 -B, Marina Park Project — "Marina Basin Construction Including Dredging, Bulkheads, Grading and Soil Remediation" to Dutra Construction Company, Inc. ( Dutra) for a total contract cost of $4,576,079.00 plus a 10 percent contingency allowance. The required work is now complete and staff requests City Council acceptance and close out of the contract. RECOMMENDATION: a) Accept the completed work and authorize the City Clerk to file a Notice of Completion for the project; b) Authorize the City Clerk to release the Labor and Materials Bond 65 days after the Notice of Completion has been recorded in accordance with applicable portions of the Civil Code; and c) Release the Faithful Performance Bond one year after acceptance by the City Council. FUNDING REQUIREMENTS: Funds for the construction contract were expended from the following accounts: Account Description Account Number Amount Marina Park 7411- C4002002 $ 344,816.60 Tidelands Capital Fund 7241- C4002002 $ 4,497,952.50 Total: $ 4,842,769.10 5 -1 DISCUSSION: Overall Contract Cost/Time Summary The contract has now been completed to the satisfaction of the Public Works Department. A summary of the construction contract cost is as follows: Original bid amount: $ 4,576,079.00 Actual cost of bid items constructed: $ 4,567,952.50 Total change orders: $ 274,816.39 Final contract cost: $ 4,842,768.89 The Marina Park Project is divided into four general construction plan sets and bid packages: (1) Site Demolition and Tree Relocation; (2) Marina Basin Construction; (3) Buildings and Site Development; and (4) Marina Docks. Contract No. 3897 -A - Site Demolition and Tree Relocation was awarded by City Council on October 22, 2013 and has been completed. This contract, Contract No. 3897 -B, was awarded for work related to Bid Package 2, which included improving /stabilizing the underlying ground for the future Community and Sailing Center buildings through the use of stone columns; installing the marina bulkheads /groin walls with dead -man tie backs and pre- fabricated handrails; dredging of the marina basin; and placing and grading of the dredged sand material onto targeted beaches. The final construction contract cost was approximately 4.17 percent above the original bid amount. Four additive and one deductive change orders were issued for a net total of $274,816.39. The majority of the change order work, $243,000, resulted from additional work required to repair a portion of the buildings' subsurface that was lost due to the bulkhead tieback installation. The deductive change order of $26,543.04 was issued due to a change in the tieback anchoring system. A summary of the project schedule is as follows: Estimated Completion Date per 2014 Baseline Schedule October 9, 2014 Project Awarded for Construction December 10, 2013 Contract Completion Date with Approved Extensions September 26, 2014 Actual Substantial Construction Completion Date September 25, 2014 The project was substantially complete as of September 25, 2014 with all dredging, excavation, foundation work, bulkhead wall and railing installation complete. Some miscellaneous site work, boundary related work with the American Legion site and financial /close out paper work lingered through October to December and needed to be addressed prior to the Notice of Completion Action. 5 -2 Actual Awarded Final Cost at Contingency % Due to % Due to Contract Amount Completion Allowance Contract Directed Unforeseen Change Change Change $4,576,079.00 4 842 768.89 10% or less +4.17% -0.10% +4.27% Allowed Contract Time (days) = Actual Time Approved Extensions 155 1 Under ( -) or Over ( +) The contract has now been completed to the satisfaction of the Public Works Department. A summary of the construction contract cost is as follows: Original bid amount: $ 4,576,079.00 Actual cost of bid items constructed: $ 4,567,952.50 Total change orders: $ 274,816.39 Final contract cost: $ 4,842,768.89 The Marina Park Project is divided into four general construction plan sets and bid packages: (1) Site Demolition and Tree Relocation; (2) Marina Basin Construction; (3) Buildings and Site Development; and (4) Marina Docks. Contract No. 3897 -A - Site Demolition and Tree Relocation was awarded by City Council on October 22, 2013 and has been completed. This contract, Contract No. 3897 -B, was awarded for work related to Bid Package 2, which included improving /stabilizing the underlying ground for the future Community and Sailing Center buildings through the use of stone columns; installing the marina bulkheads /groin walls with dead -man tie backs and pre- fabricated handrails; dredging of the marina basin; and placing and grading of the dredged sand material onto targeted beaches. The final construction contract cost was approximately 4.17 percent above the original bid amount. Four additive and one deductive change orders were issued for a net total of $274,816.39. The majority of the change order work, $243,000, resulted from additional work required to repair a portion of the buildings' subsurface that was lost due to the bulkhead tieback installation. The deductive change order of $26,543.04 was issued due to a change in the tieback anchoring system. A summary of the project schedule is as follows: Estimated Completion Date per 2014 Baseline Schedule October 9, 2014 Project Awarded for Construction December 10, 2013 Contract Completion Date with Approved Extensions September 26, 2014 Actual Substantial Construction Completion Date September 25, 2014 The project was substantially complete as of September 25, 2014 with all dredging, excavation, foundation work, bulkhead wall and railing installation complete. Some miscellaneous site work, boundary related work with the American Legion site and financial /close out paper work lingered through October to December and needed to be addressed prior to the Notice of Completion Action. 5 -2 BUDGET SUMMARY: Staff has included a running summary table of the total Marina Park Budget to date (see Attachment B). The all -in estimated total project budget was established at $39,500,000. This cost includes conceptual design and permitting; land acquisition; all soft costs such as project design, geotechnical testing and inspection, and construction management; hard construction cost for all four bid packages, Fixtures Furniture & Equipment; as well as a City Reserve. With the completion of Package 2 and the award of Package 4, which is also being presented to Council tonight, the actual total cost of the project is projected to be under budget by approximately $515,470 ever if all contingencies and reserves are expended (as of this date, the entire City Reserve of $2,081,000 is unspent, as well as about $2,000,000 in construction contingency). The project is also now running ahead of the scheduled Spring 2016 opening and on target for a Winter 2015/2016 Opening. ENVIRONMENTAL REVIEW: All significant environmental effects for the Marina Park project have been addressed in the previously - certified Marina Park Environmental Impact Report No. (SCH No. 2008051096) ( "EIR "). This EIR also included mitigation, monitoring & reporting program, and statement of overriding considerations, and the City of Newport Beach intends to use said document for this approval. Copies of the previously prepared environmental document are available for public review and inspection at the City of Newport Beach website at www. newportbeachca .gov /cegadocuments. _kTr9TK9 fi![e3 The agenda item has been noticed according to the Brown Act (72 hours in advance of the meeting at which the City Council considers the item). ATTACHMENTS: Description Attachment A - Location Map Attachment B - Budget Summary 5 -3 NEWPORT CHANNEL ROJECT LOCATIO W. BALBOA BOULEVARD w OCEAN = FRONT WEST �1 a PACIFIC OCEAN NTS MARINA PARK — PACKAGE 2 MARINA BASIN CONSTRUCTION LOCATION MAP w w 0,x L�- cl CITY OF NEWPORT BEACH PUBLIC WORKS DEPARTMENT C- 3897 -B 1 2/10/15 5 -4 MASTER BUDGET r_11ar_Tya► 1210112:3 Items noted in Red are unconfirmed costs Last Updated 1 -30-15 5 -5 BUDGETED BUDGETED ACTUAL ACTUAL TASK DESCRIPTION DETAIL COST TOTAL DETAIL COST TOTAL COMMENTS 1 CONCEPTUAL DESIGNIPERMITTING $ 1,680,441 $ 1,680,441 Complete 2 LAND ACQUISITION $ 600,000 $ 605,116 $600k cash plus closing fees a SCE Parcel $ 600,000 $ 605,116 3 SOFT COSTS $ 5,035,156 $ 5,023,363 Total Includes $54,034 Design Contingency 4 HARD COSTS $ 29,543,281 $ 29,034,610 Total Includes $2,075,619 Construction Contingency a PACKAGE 1: Demolition and Tree Relocation $ 410,471 Final Total Contract Amount = $337,614 Original Contract $ 405,130 Unlimited Environmental Inc. Remainder of 10% Contingency (Began with $40,513) $ None Used in Contract Change Order No. 1 $ (67,516) Credit for Mobile Homes b PACKAGE 2: Marina Basin Construction $ 3,671,724 Final Total Contract Amount = $4,816,594 Original Contract $ 4,576,079 The Dutra Group Remainder of 10% Contingency (Began with $457,608) $ - Final - Used 6% Contingency Bid Item Adjustment Amount $ (8,127) Final addition /deduction in bid quanties Change Order No. 1 $ (26,543) Deletion of Deadman Support Change Order No. 2 $ 13,565 Install Additional Rock/Fabric for GS Facility Pad Change Order No. 3 $ 10,493 Changed Condition regarding American Legion wall Change Order No. 4 $ 243,000 Excavation of additional 4000 cy sutible beach sand Changed sub - surface condition on bulkhead install Removal of unknow & abandon utilities & structures. Change Order No. 5 $ 34,302 WiFi, Added Sand 18th ST, grout tie -back holes c PACKAGE 3: Community Center and Park $ 17,421,081 Original Contract $ 18,748,000 KPRS Construction Services Inc. Remainder of 10% Contingency (Begin with $1,874,800) $ 1,781,853 9.5% Contingency Remaining Change Order No. 1 $ 27,247 Additional asbestos, footing /concrete removals in Demo Change Order No. 2 $ 948 Delay Cost associated with Pad delievery Change Order No. 3 $ 17,026 Change Order No. 4 $ 47,726 d PACKAGE 4: Docks $ 2,217,741 Includes roughly 90k in dock FF &E Original Contract $ 2,937,661 Not Awarded Yet Remainder of 10% Contingency (Begin with $221,774) S 293,766 10% Contingency Remaining Change Order No.1 5 FIXTURES, FURNISHINGS, & EQUIPMENT (FF &E) $ 560,000 $ 560,000 6 CITY RESERVE $ 2,081,000 $ 2,081,000 PROJECT TOTAL $ 39,500,000 $ 38,984,530 Items noted in Red are unconfirmed costs Last Updated 1 -30-15 5 -5