HomeMy WebLinkAbout06 - Traffic Signal UpgradesCITY OF NEWPORT BEACH
CITY COUNCIL STAFF REPORT
Agenda Item No. 6
April 25, 2006
TO: HONORABLE MAYOR AND MEMBERS OF THE CITY COUNCIL
FROM: Public Works Department
R. Gunther, P.E.
949 - 644 -3311
rgunther@city.newport-beach.ca.us
SUBJECT: TRAFFIC SIGNAL UPGRADES FY04 -05 —COMPLETION AND
ACCEPTANCE OF CONTRACT NO. 3764
RECOMMENDATIONS:
1. Accept the work.
2. Authorize the City Clerk to file a Notice of Completion.
3. Authorize the City Clerk to release the Labor and Materials bond 35 days after
the Notice of Completion has been recorded in accordance with applicable
portions of the Civil Code.
4. Release the Faithful Performance Bond one year after Council acceptance.
DISCUSSION:
On May 24, 2005, the City Council authorized the award of the Traffic Signals Upgrade
FY04 /05 contract to Inspection Engineering Construction. The contract provided for the
a) renovation of the existing traffic signals at the intersections of San Joaquin Hills
Road /San Miguel Drive and San Joaquin Hills Road /Marguerite Avenue, and b)
relamping traffic signal indications at fifty locations with light emitting diode (LED)
indications.
Traffic signal renovation at the San Joaquin Hills Road /San Miguel Drive and San
Joaquin Hills Road /Marguerite Avenue intersections consisted of replacing old
equipment, including wiring, traffic signal heads, pedestrian heads, pedestrian push
buttons, and installing equipment necessary to maintain traffic signal operation.
Relamping the LED traffic signal indications component of the contract was the final
phase of the City's traffic signal LED indications upgrade program to meet the California
Energy Commission mandate to reduce energy consumption. The mandate prohibits use
of incandescent light bulbs in traffic signal indications produced after March, 2003.
Traffic Signal Upgrades FY04 -05 - Completion And Acceptance of Contract No. 3764
April 25, 2006
Page 2
The contract has now been completed, however, Public Works engineering and traffic
staff had continual problems with the contractor and the staff has deemed the
contractor's performance unsatisfactory. These problems included, but are not limited
to:
1. Supplying inferior construction materials,
2. Employing inferior construction techniques,
3. Failing to supervise the work and maintain quality control,
4. Failing to comply with the construction documents,
5. Not utilizing proper traffic control and safety procedures,
6. Turning signalized intersections off without approval during rush hour
resulting in unsafe traffic conditions.
The first four items required heightened oversight by staff and required staff to make
continual demands for corrections. See Attachment A for an example. For Item 5,
Attachments B, C1 and C2 demonstrate the use of improper traffic control and signal
operations resulting in unsafe conditions on a number of occasions. Finally, during the
period of the Boat Parade in December, the contractor made an unauthorized shut
down at the signalized intersection at San Joaquin Hills Road /San Miguel Drive at 4:30
p.m (Item 6). Shutdowns are not allowed at this hour. Attachment D reiterates that the
intersection was dark into the night, creating traffic congestion and safety problems and
requiring unscheduled resources from the police department. This was a dangerous
situation created by the contractor threatening the safety of all drivers in the area.
The project is now complete and a summary of the contract cost is as follows:
Original bid amount: $330,280.00
Actual amount of bid items constructed: 330,280.00
Total amount of change orders: 22,674.40
Final contract cost: $352,954.40
The final overall construction cost, including Change Orders, was 6.9 percent over the
original bid amount.
Three Change Orders were issued for the project as follows:
1. Change Order 1 in the amount of $15,000 for installing new conduit, modifying
conduit and miscellaneous work as noted in a revised Detail E to the plans.
2. Change Order 2 in the amount of $3,551.16 for potholing and exploration for
revised pole locations due to conduit and concrete base conflicts.
3. Change Order 3 in the amount of $4,123.24 for furnishing and installing
interconnect cable and making additional repairs to the San Miguel Drive signal
controller.
Traffic Signal Upgrades FY04 -05 - Completion And Acceptance of Contract No. 3764
April 25, 2006
Page 3
Environmental Review:
Categorically Exempt under Chapter 3, Article 19, Section 15301, Class 1 (c) of the
Title 14 California Code of Regulations. This exemption covers maintenance and repair
of existing traffic signal facilities.
Funding Availability:
Funds for the project were expended from the following account(s):
Account Description Account Number Amount
Transportation and Circulation 7261- C5200068 $336,954.40
Gas Tax 7181- C5200408 $16,000.00
Total: $352,954.40
The original completion date was October 18, 2005. Due to change order work, plan
revisions and critical equipment delivery times, the work was extended and completed
on March 17, 2006.
Prepared by: Submitted by: L'4! - —
R. Gunter, P.E. —pJ� St G. Badum
Construction Engineer Ppol c Works Director
CITY OF NEWPORT BEACH EXHIBIT A
PUBLIC WORKS DEPARTMENT
P.O. BOX 1768
NEWPORT BEACH, CA 92658 -8915
C'9< Fp aNP
FAX COVER SHEET
DATE: 1212012005 FAX NUMBER: (949)660 -8930
COMPANY. IEC, Inc.
ATTENTION OF. Jamal Deafff
SUBJECT. Use of used Equipment for Signal Project C #3764 FAXED BY: MAP
PHONE NUMBER: (949) 644 -3311
FAX NUMBER: (949) 644 -3318
NUMBER OF PAGES INCLUDING COVER SHEET. 1
Jamal,
Just when I thought I had heard it all on this project, It was reported to me by my traffic
Engineer that it was observed that your crew was installing used LED's for lamp replacement at
San Miguel/ San Joaquin Hills road. This is never allowed!
I know that you told me yesterday that this was a mix up with your crews, and that you had
already delivered the correct new LED lamps to the location, but the clQ11d still exist over y_o�
construction techniaues! Never use anything but per plan components and installation
techniques that meet or exceed our specifications. Nothing else will be accepted and paid for!
Our Traffic Dept. is planning on sending out our maintenance contractor at the
completion of your contract work and before final payment to confirm that all new LED lamps
were used. If any are found to the contrary, the cost of that visit and the cost of replacements
will be subtracted from your final payment. Make sun; that doesn't happen!
Reply to this Fax as to your plan to correct these actions at San Miguel as well as
Marguerite, in the installation of all new LED lamps. Contact myself at (949) 644 -3331 or Brad
Sommers in Traffic at (949) 644 -3326.
Marcus A. Puglisi
Senior Public Works Inspector
Cc: Brad Sommers
George Bernard
Robert Gunther
CITY OF NEWPORT BEACH
PUBLIC WORKS DEPARTMENT
P.O. BOX 1768
NEWPORT BEACH, CA 92658 -8915
FAX COVER SHEET
DATE: 813112005
COMPANY. IEC, Inc.
ATTENTION OF: Jamal Deaiff
EXHIBIT B
FAX NUMBER: (949)660 -8930
SUBJECT. Dangerous Traffic Situation /Unacceptable TC/ Stop Work Order
FROM: Mark A. Puglisi
PHONE NUMBER: (949) 644 -3311
FAXED BY: MAP
FAX NUMBER: (949) 644 -3318
NUMBER OF PAGES INCLUDING COVER SHEET. 1
Jamal,
Yourtwo man crew under Luis Vega today, did not have the required equipment
(Flashing Arrowboard or advanced warning signs, etc.) to provide a safe lane closure on
Superior Ave at Ticonderoga. I had several different complaints from City Depts. as to the
completely unsafe situation that could have resulted in a traffic accident and possible mortal
injury of your unprotected flagman. Your bucket truck had closed the number one lane
northbound without anymore advanced warning than a man without an approved traffic vest or
paddle, and a few cones. This all occurred after a sharp turn (no visibility) on a busy arterial with
heavy traffic, including large trucks. After hearing of the reports, I rushed to the site, witnessed
the totally unsafe situation, and ordered your crew out of the street.
Luis then asked if he could return tomorrow to several busy intersections on Balboa. I
told him that a Flashing Arrowboard would be required, and that he needed to set up TC per
the WATCH Handbook, and could I go over that with him. He said he did not have a copy, and
didnY know the TC plans.
We had some reports of some marginal traffic control situations over the project thus far
in the L.E.D. change -out portion of the job. These areas require changing, short duration, single
lane closures, but at a minimum must be per the WATCH Handbook.
Before any further work involving traffic lane closures, we need to have a meeting in this
office to go over safe traffic operations. Contact me to set up the meeting with our Traffic Dept.
right away at C# (949) 795 -6942 or Ofc # (949) 644 -3331
Marcus A. Puglisi
Senior Public Works Inspector
Cc: Brad Sommers
George Bernard
CITY OF NEWPORT BEACH
PUBLIC WORKS DEPARTMENT
P.O. BOX 1768
NEWPORT BEACH, CA 92658 -8915
FAX COVER SHEET
, DATE: 912812005
COMPANY. IEC, Inc.
ATTENTION OF., Jamal Deaifi
EXHIBIT C1
U � S
cq� FoaN�P
FAX NUMBER: (949)660 -8930
SUBJECT. Incorrect LED change out at NC Drive E -W/ NC Drive
FROM: Mark A. Puglisi
PHONE NUMBER: (949) 644 -3311
FAXED BY. MAP
FAX NUMBER: (949) 644 -3318
NUMBER OF PAGES INCLUDING COVER SHEET. 1
Jamal,
I'm attaching a copy of the email that was sent to you by Brad Sommers regarding the
incorrect indication at the above intersection. Correct this mistake immediately, as it is a
definite safety Issue! Let us know as soon as it is corrected.
If you have any questions about this issue contact myself at (949) 644 -3331 or Brad Sommers
in Traffic at (949) 644 -3326.
Marcus A. Puglisi
Senior Public Works Inspector
Cc: Brad Sommers
George Bernard
Robert Gunther
Sommers, Brad EXHIBIT C2
To: Puglisi, Marcus
Cc: Brine, Tony; Edmonston, Rich; Bernard, George
Subject: 04 -05 LED Relamp
Marcus, it seems staff has been called to quite a few "red flash" situations at signals that IEC has been relamping
as part of the 2004 -2005 Traffic Signal Upgrades contract. It appears that these calls are directly related to the
contractor work. As every change in signal operation has potential safety issues, we ask that IEC take more care
during the relamp procedure.
Brad Sommers
08/05/2005
CITY OF NEWPORT BEACH
PUBLIC WORKS DEPARTMENT
P.O. BOX 1768
NEWPORT BEACH, CA 92658 -8915
FAX COVER SHEET
DATE: 1212012005
COMPANY. IEC, Inc.
ATTENTION OF: Jamal Deaifi
EXHIBIT D
W
FAX NUMBER: (949)660 -8930
SUBJECT. Unscheduled Signal Shutdown Without Notification/ Police Action/ Traffic
Delays
PHONE NUMBER: (949) 644 -3311
FAXED BY. MAP
FAX NUMBER: (949) 644 -3318
NUMBER OF PAGES INCLUDING COVER SHEET. 1
Jamal,
As I made it very clear last week on Wednesday to contact me with your schedule to
shutdown and do major signal work at San Miguel and San Joaquin Hills Road, I was amazed
when the Police Dept. informed me of reports of a major incident at that location late in the day
on Thursday. I mistakenly argued with them regarding the need for their deployment as ordered
by the Police Chief himself, after being notified of a problem by our City Manager. I told them
that the public must have been confused as to the reason for traffic delays because the signal is
temporarily on Recall. I looked really uninformed or even stupid when they called me from the
site to say that the whole intersection was dark and a major crew was raising poles. This was at
4:30pm. One hour after we allow a signal shutdown in any case! It was then evident that an
unauthorized shutdown was ordered by you without notification to us.
That shutdown left the signal out of service until well after dark during the heavy traffic
flow of our Holiday Boat Parade. In addition, it pulled needed PD forces away from their
planned traffic locations, and left us with no control over the situation. Communication is our
most valuable tool, without it we have no way of coordinating these projects. Coordination with
emergency services is a must in any city. This is another of many incidents that involves traffic
safety related to this project. We will not tolerate another.!
Let's meet and discuss the situation so as to make it crystal clear! Contact myself at
(949) 644 -3331 or Brad Sommers in Traffic at (949) 644 -3326.
Marcus A. Puglisi
Senior Public Works Inspector
Cc: Brad Sommers
George Bernard
Robert Gunther