HomeMy WebLinkAboutExhibit 4 - Exhibit 4 - Syska Hennessy Response to Fluor ReportExhibit No. 4
Syska Hennessy response to Fluor report
dated March 20, 2008
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SYSM HENNESSY
GROUP
Gregg Zoll — SR. Project Manager FD & C
Hoag Memorial Hospital Presbyterian
To: Newport Beach, CA .
Michael Trzepacz, PE
Syska Hennessy Group
From: Los Angeles, CA
Hoag Hospital Cogeneration Facility
FLUOR Plume Mitigation Review prepared for the City of
Newport Beach dated March 19, 2008
Re:
Memorandum
Date: March 20, 2008
Proj. No. HOG06011
Syska has briefly reviewed the referenced Fluor Report. This memorandum will set forth Syska's initial
response. The response will follow the format and paragraphs referenced to the Fluor report as follows;
Section 1.0 Introduction
1. Newport Engineering is not Hoag's consultant (typical for all references throughout report).
Section 1.1 Purpose of Study
2. Fluor was provided with detailed estimate of probable construction cost prepared by McCarthy
Construction for Option 3. McCathy's estimate of probable construction cost is $9.3 million,
plus /minus 20 %. Syska also prepared an independent estimate and probable cost; said estimate of
probable construction cost is $7.9 — 8.9 million. Both McCarthy's and Syska's estimates of
probable construction cost are based upon traditional sources such as Means Cost Estimating
Guide, actual experience, and when possible actual equipment quotations. Due to the volatile
nature of labor, material and equipment pricing and unforeseeable factors affecting the
construction industry, McCarthy and Syska do not expressly or implicitly warrant or express the
accuracy of the estimated cost to be the actual cost of construction, but do feel such cost
estimates are appropriate for evaluations as a R.O.M. (Rough Order of Magnitude).. Estimates
are based on pre - design concept narratives, sketches, etc. This is the acceptable practice in the
Construction industry. The pre- design cost estimates were discussed with Fluor.
Section 1.2 Scope of Evaluation Report
Fluor's review comments are based on Syska's report dated 2/15/08. Fluor incorrectly references
the report as final. The 2/15/08 Syska report is a progress report. The latest revision of the Syska
summary is dated 3/5/08. This report was electronically distributed to all parties. The 3/5/08
report is attached for reference.
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Syska Hennessy Group. Inc. Tel: 310.312.0200
11560 West Olympic Boulevard. Suite 686 Fax: 31 0.473.7468 U
Los Angeles. CA 90064 -1524 v .syska.com �'F
Page 2
March 20, 2008
SYSKA HENiNESSY Re: FLUOR Plume Mitigation Review dated March 19, 2008
GROUP Syska Review and Comments
Section 1.3 Proiect History and Background
1. No comments at this time.
Section 1.4 OSHPD
1. The existing cooling tower was constructed under the 2001 California Building Codes (CBC). If
the cooling tower is modified structurally (i.e. dampers added, etc.), it is highly likely that the
tower will need to comply with 2007 CBC. If the cooling tower is replaced, it will need to
comply with 2007 CBC. Compliance with 2007 CBC will require a complete tower rebuild
and/or external structural bracing.
2. Current Syska experience at Hoag (for the last 24 months) with actual OSHPD review and plan
check timelines is 90/60/40 — 90 days for the initial plan check review, 60 days for back check 1
review, 40 days for back check 2 review, etc. (there is an exception for projects less than $50,000
in construction value where reviews can be expedited to under 90 days). Note that the OSHPD
review timeline does not include provisions for plan distribution, A/E review, and A/E response
(drawing revisions). The OSHPD timeline does not include provisions for City of Newport plan
check and Coastal Commission plan check timelines.
Section 2.0 Cooling Tower Plume Abatement Option Review and Evaluation
1. Fluor's Option 3A was reviewed by Syska (Option 2B) - Option 2B narrative (dated 2/27/08)
and concept sketches are attached for reference.
Section 2.1 Option 1
Fluor's statement of operating time needs to be clarified. Cooling tower plume conditions exist
less than 10% of total operating hours per year. Recommend Fluor's narrative be. revised as
follows
a. 33% x 10% = 3.3% of the operating time the option will not be effective — 0% of plume
mitigated
b. 28% x 10% = 2.8% of the time the option does not make an appreciative difference — 5%
of plume mitigated
c. 22% x 10% = 2.2% of the time the option makes a noticeable difference — 10% of plume
mitigated
d. 28% x 10% = 2.8% of the time the option makes a appreciable difference — 15% of plume
mitigated
Section 2.2 Option 2
1. Under current tower loading conditions, implementation of Option 2 is estimated to reduce the
density of the plume by an incremental 5% over Option 1 as ambient conditions allow.
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Page 3
March 20, 2008
SYSKA HENNESSY Re: FLUOR Plume Mitigation Review dated March 19, 2008
DROOP Syska Review and Comments
Section 2.3 Option 3
Option 3 cost estimate has been provided by McCarthy and is based on budget quotes from
Marley, option narrative descriptions and concept sketches. Option 3 cost estimate is not based
on an actual schematic design, because the support system is unique and needs to be engineered.
McCarthy has further reviewed its cost estimate subsequent to Fluor feedback and feels $8.9M is
a R.O.M, to within plus/minus 20 %. A more detailed design would be required to allow
McCarthy to further define the cost estimate. See Section 1. 1, Comment 1 for basis of cost
estimate.
Section 2.4 Alternate Option 3A
1. Reference attached Syska Option 2B dated 2/27/08 for further information.
2. Installation of motorized dampers in the cooling tower fan section per Fluor's recommendation
would likely require permitting under CBC 2007. Marley and KPFF have indicated that in order
for the cooling tower to comply with the 2007 CBC, a substantial rebuild would be required
and/or external structural buttressing likely required. Cost to rebuild the existing cooling tower
and/or provide external buttressing would approach the cost of new replacement cooling towers.
3. Syska concurs with Fluor's estimate of probable construction cost, not including the incremental
added cost to rebuild towers and/or externally brace towers to comply with 2007CBC.
4. Syska concurs with Fluor's estimate that a 50% reduction in plume density is achievable through
measure implementation.
Section 3.0, 3.1, 3.2 and 3.3 Cogeneration Engine Exhaust Heat Plume Mitigation Ootions
An in -depth engineering analysis on heat plume mitigation option effectiveness and estimates of
probable construction cost has not been conducted. Rather, Syska's summary effort to date has
been based on identifying viable mitigation solutions for further analysis. Modeling would be
required to gauge option effectiveness. Issues to consider will be height and location of the
equipment and the impact on residence as it relates to visual and noise impacts. Possible
structural impacts and related issues have yet to identify.
Section 4.0 Cogeneration Steam Vents.
1. Syska concurs with Fluor's conclusions.
The foregoing is a brief response based on Syksa preliminary review.
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• Reduce the condenser water return temperature to operating towers by
rejecting condenser water heat to the, atmosphere via a air cooled heat
exchanger system.
• Used in conjunction with modified operational sequences outlined under
Option 1.
Scope of Work:
—
New air cooled heat exchanger system and fan(s) — located on grade
— Side steam condenser water pumping piping system
— Instrumentation and controls
— Building penetrations
— Structural pad arid' foundation
— Screening walls/enclosure for heat exchanger
— Normal power system, feeders
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• Pros
— Incremental 40 -50% reduction in cooling, tower water plume density,
height and length when used is combination with Option 1.
Cons
— $2 5 million estimated construction cost
- OS'HPD plan check and permitting required
— Air cooled 'heat exchanger system Iocated'outside of cooling tower
enclosure new screened yard required
— New electrical service required'
— Condenser water service curtailment - interruption of Hospital
Operation during construction
® Tower shutdown required to facilitate construction.
— Energy inefficient — increases Hospital's. " carbon footprint ".
— Increases the sound power level (noise) at property line.
— Any modifications to existing tower (Le. dampers) will likely require
compliance with 2007 CBC. Inference: Tower will need to be
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• Team Experience
® Why is the Cooling Tower, needed?
® Cooling Tower Plume Formation
i
Cooling Tower Plume Mitigation Measure Summary
• Cooling Tower Plume Mitigation Measures-
- Modify Operational Sequences
— Cooling Tower Basin Pump System
— New Cooling Tower with Plume Mitigation System
• Appendix A: CGgen, Engine -Heat Plume Reduction Options
• Appendix B: Cogen Plant Steam Venting Mitigation Measures
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KA I I ENNESSY
Henness
ska
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a 80 years of experience in design of Healthcare Facilities on a national level.
a #1 Buildings Systems Engineer for 'Healthcare (ENR).
0 $4.0 billion dollars in Healthcare construction value over the past 10 years.
Leading the way towards the Hospital of the Future.
— Sustainable, high performance design
— Acuity adaptability spaces
— Infection control
• Thousands of cooling 'towers designed and installed on a national level — over
750,000 tons (Hoag's Cooling Tower is less then 6,000-tons).
• Hundreds of plume mitigation studies.
• One non-Hospital installation — Logan, International Airport
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• 143 years of experience in 'building Healthcare
Facilities on a national level.
® Over $4.0 billion dollars in Healthcare construction,
value over the past 5 years_
• No cooling tower plume mitigation systems constructed.
..
• Over 75 years of experience in designing and
building Mech nical /HVAC Systems for Healthcare
Facilities.
• Thousands of cooling towers designed and installed_.
• No cooling tower plume mitigation systems designed
or constructed.
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Wh,tj, is the Coolin--a Tower Needed?
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• The Cogeneration Plant provides the Hospital with the following utilities:
— Electricity for power and lighting: Approx. 76% of Hospital's needs
— Chilled Water for building cooling: Approx. 50% of Hospital's needs
— Hot water for building heating: Approx. 25% of Hospital's needs
Cogeneration Plant provided utilitieSr are:
— Clean, environmentally friendly energy
— More efficient than utility companies
— Quality of power is cleaner and more consistent
— Reduces operating costs
— Reduces air pollutants
• The Cooling Tower is required for Cogeneration Plant operation.
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• Prevalent during periods of cold and humid, ambient air.
• Cooling tower exhaust air warm and close to saturated conditions.
• Moisture condenses when warm exhaust air mixes with cold saturated air
(i.e.. Moisture cannot be absorbed quick enough).
• Visual water vapor is formed.
• Quantity of condensing water vapor a function ofi
— Ambient conditions
— Tower loading / heat rejection load
— Water temperatures
— Fan speed
• Water vapor formation is, standard & routine expectation of Cooling Tower
operation.
• Due to location of hospital in coastal environment, any reduction is less
effective than other inland locations.
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Formation of the plume maybe reduced when-tower exhaust air can be
kept below saturation curve.
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Cooling Tower Plurne Mitigation Measure Options
• Option 1: Modify Cooling Tower Operational Sequences
• Option 2: Cooling Tower Basin Pump System
Option 3: New Cooling Towers with Plume - Mitigation System
1111111 11PI11 liql1plipil 1 111 Me. 0-103
Retrofit Cooling Towers with Plume Mitigation System
— OSHPD seismic requirements for FRIP tower Will require material testing,
complete tower rebuild and external bracing system to accommodate
plume mitigation system. -
- Cost of retrofit approximately egual o:r gr eater than cost of replacement
tower.
— Retrofit construction time line weater than replacement timeline.
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Cooling Tower Plume Mitigation Measure Summary
Table Notes:
1 Includes design, QSHPD plan'check (permitting), Coastal Commission review and construction.
2. Syska's opinion of probable construction cost is based upon traditional sources, actual experience, orran actual equipment quote. Due to the volatile nature of labor, material and
equipment.. pricing and unforeseeable factors affecting the construction industry, Syska does not expressly or implicillywarrant or represent theaccuracy of,the,estimated cost to be the
actual cost of construction.
3. Approx, annual increase in electrical consumption cost due to measure implementation — approx. equivalent to power use of.40r residential homeslyear.
4. Approx. annual increase in electrical consumption cost clue to measure implementation — approx. equivalent: to power use of 80 residential homeslyear.
5: Approx. annual increase in natural gas and electrical consumption and cost due measure implementation — approx. equivalent to power use of 900 residential homeslyear.
6, . Assumes concurrent implementation of Measure/Option 1 with Measure/Option 2
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Modify Cooling
10-15%
Immediate
$0
None
Incremental
$12,000
• Electroal,energy input required to modify
Tower Operation
Increase
(note 3)
operation
• Increase Hospital "carbon footprint"
Emissions increased by approx.:
> 67,500 Iblyear Carbon Dioxide
2
Cooling Tower
15-20%
2009
$0.5 million
None
Incremental
$24,0001yr
• Interruption of utility services to Hospital.
Basin Pump
(note 6)
Increase
(note ,A) -
..Electrical energy input required to modify
System
operation and for pumping system
• Increase Hospital "carbon: footprint"
'Emissions Increased byapproxa
>- 135,000 lb/year Carbon Dioxide
3
New Tower with
70%
Winter
$7.9-8.9
Tower
Incremental
$04,300/yr
• Interruption of utility services to Hospital.
Plume Mitigation
200912010
million
height
Increase
(note 5)
• Increased boiler emissions from Plant
System
increased
• Electrical and natural gas energy input
by 10 ft.
required to modify for plume mitigation
Increase Hospital "carbon footprinV'
Emissions Increased by approx.:
> 150,000 lb/yr Carbon Dioxide
> SOD Iblyear Nitrous Oxide
Table Notes:
1 Includes design, QSHPD plan'check (permitting), Coastal Commission review and construction.
2. Syska's opinion of probable construction cost is based upon traditional sources, actual experience, orran actual equipment quote. Due to the volatile nature of labor, material and
equipment.. pricing and unforeseeable factors affecting the construction industry, Syska does not expressly or implicillywarrant or represent theaccuracy of,the,estimated cost to be the
actual cost of construction.
3. Approx, annual increase in electrical consumption cost due to measure implementation — approx. equivalent to power use of.40r residential homeslyear.
4. Approx. annual increase in electrical consumption cost clue to measure implementation — approx. equivalent: to power use of 80 residential homeslyear.
5: Approx. annual increase in natural gas and electrical consumption and cost due measure implementation — approx. equivalent to power use of 900 residential homeslyear.
6, . Assumes concurrent implementation of Measure/Option 1 with Measure/Option 2
6ft,c 5.2009
0 2002 Syska Her.nessy Gmup. Inc 14
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Option - Modify* Cooling Tower Operational
Sequences
• Reduce Condenser Water Return Temperature
— Reset condenser water supply temperature to chillers downward from
85 0'F to 75 -68 °'F in advance of ambient conditions conducive to plume
formation.
— Condenser water return temperature to towers will drop.
— Stage LC chillers as follows to meet connected load':
• Electric Chiller act as lead machine
® HTHW absorber act as-lag-1
machine_
(68°F
low limit)
-Steam absorber act as
lag -2
machine
(75 °F
low limit)
— Incrementally reducing condenser water supply temp will drive tower
fan speed up,.
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• Operate More Cooling Tower Cells Than Required!
— Cell No. 4 (CT14) scheduled to come on line summer 07
— Spread heat rejection load among all towers
— Distribute water to more tower cells than load requires
— Each cell will reject incrementally less-moisture
— increase fan speed
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Option I ® ModiTy perational Sequences
Pros
— Incremental 10-15% reduction in cooling tower water plume density,
height and length.
— Immediate implementation.
Cons
— Change in Cogen plant operation
— Energy inefficient — increases Hospital's 'carbon footprint
• $12,000 per year approx. annual increase in electrical consumption and
cost due additional fan and pump operation during plume conditions.
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%Jption Modify Operational-Sequences
Photograph incremental reduction in tower plume due to changes in operational
sequences.
— Three photo angles
— Location 1: On grade parking lot
— Location 2: Hillside property line, northwest corner tower enclosure
— Location 3: Hillside property line, northeast corner Cogen Plant
Location 2
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3 CELL OPERATION
(No Cond. Water Reset)
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4 CELL OPERATION TREND DATA
(Approx. 5 deg. F Cond. Water Reset)
• DATE: January 9, 2008
• 'TIME: 7:30 — 8:15 AM
• 'WEATHER CONDITIONS':
— Temperature:
52.4 deg: F
— Rel. Humidity
86 %P RH
— Wind Speed:
Calm
— :Wind Direction:'
N/A
• AVERAGE TOWER LOAD:
,I
— Test Duration:
45 minutes
— Cond: Water Return Temp:
84 deg. F
— Cond'. Water Supply Temp;
76.5 deg. F
— Cond': Water Flow:
8,386 GPM
- Heat Rejection:
31,450 MBH
— Percent Capacity:
61%
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(Approx. 5 deg. F Cond. Water Reset)
• DATE: January 10, 2008
• TIME`t 7:15 - -7:45, AM
• WEATHER CONDITIONS:
— Temperature: 49.8 deg. F
Rel. Humidity: 83% RH
Wind Speed: 2 mph
— Wind, Direction: SW
AVERAGE TOWER LOAD:
i
i
— Test Duration
30 minutes
— Cond. Water Return Temp:
86'deg. F
— Cond. Water Supply Temp:
79.5 deg. F
— Cond. Water Flow:
7,823 GPM
— Heat. Rejection:
25,400 MBH
— Percent Capacity:
49%
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4 CELL OPERATION TREND DATA
(Approx. 5 deg. F Cond. Water Reset)
• DATE: January 15, 2008
• TIME: 7-00 — 7:30 AM
• WEATHER CONDITIONS:
Temperature: 51.4 deg. F
�Rel. Humidity: 51-0/6 RH
Wind Speed: .3 mph
Wind Direction:. SW
• AVERAGE TOWER LOAD:
— Test,Duration:
30 minutes
— Cond. Water Return Temp:
82 deg. F
— Cond. Water Supply Temp:
75 deg. F
— Cond. Water Flow:
7,257 GPM
— Heat Rejection:
25,400 MBH
— Percent Capacity:
49%
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4 CELL, OPERATION
(Approx. 5 deg. F Cond. Water Reset)
• DATE`..
• TIME:
TREND DATA
January 1,6, 2008
715 — 7 :45 AM
•
WEATHER CONDITIONS:
— Temperature: 49.3 deg. F
— Rel. Humidity: 91% RH
Wind Speed` 3 mph
Wind Direction NE
AVERAGE TOWER LOAD:
— 'Test Duration;
30 minutes
— Cond. Water Return Temp:
81 deg. F
-- Cond.,Water'SupplyTemp:
74 deg. F
— Cond. Water.Flow:
6,358 GPM
— Heat Rejection:
22,300 MBH
— Percent Capacity:
45 %
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4 CELL OPERATION TREND DATA
(Approx.5 -deg. F Cond. Water Reset),
January 17, 2008
7 :00 -`7930 AM
WEATHER CONDITIONS:'
-Temperature:
55.7 deg. F
— Rel. Humidity:
11 %o'RH
— Wind Speed:
14 mph
-- Wind Direction:
ENE
AVERAGE TOWER LOAD:
— Test Duration:
30 minutes
— 'Cond. Water Return Temp:
83.5 deg, F
— Cond. Water Supply Temp:
75 deg. F
— Cond. Water Flow:
5,325 GPM
— Heat Rejection:
22,600 MBH
— Percent Capacity:
45%
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3 CELL OPERATION
(No Cond. Water Reset)
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4 CELL OPERATION
(Approx. 5 deg. F Cond, Water Reset)
• DATE:
• TIME:
i
i
TREND DATA
January 22, 2008
8:00 - 8:30 AM
• WEATHER CONDITIONS:
-- Temperature: 57.1'deg. F
- Rel. Humidity -: 71 %'R!H
- Wind Speeds 6 mph
- Wind Direction: SE
• AVERAGE TOWER LOAD:
- Test Duration:
30 minutes
- Cond. Water Return Temp:
82.5 deg. F
- Cond. Water Supply Temp:
75 deg. F
- Cond. Water, Flow:
5,295 GPM
- Heat Rejection
19,900 MBH
- Percent Capacity:
40%
25
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3 CELL OPERATION
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4-CELL OPERATION TREND DATA
(Approx. 5 deg. F Cond. Water Reset)
• DATE: January 23, 2008
• TIME: - 7:00 — 7:30 AM
• WEATHER CONDITIONS:
— Temperature: 48.8 deg. F
— Rel. Humidity: 79% RH
— Wind Speed: 7 mph
— Wind Direction: ESE
• AVERAGE TOWER LOAD:
Test Duration:
30 minutes
Cond. 'Water Return Temp:
81.5 deg. F
Cond: 'Water Supply.Temp:
75 deg. F
C6hd. Water Flow:
5,544 GPM
Heat Rejection:
18,000 MBH
Percent' Capacity:
36%
26
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(No Cond. Water Reset)
4 CELL OPERATION
(Approx. 5 deg. F Cond. Water, Reset)
• DATE: -
TIME:
TREND DATA
January 24, 2008
7:15 —7:45 AM
WEATHER CONDITIONS:
— Temperature: 48.2 deg. F
— Rel. Humidity: 81% RH
— Wind Speed: 11 mph
—
Wind Direction: SSE
. AVERAGE TOWER LOAD:
— Test Duration:
30 minutes
— Cond. Water Return Temp:
81 deg. F
— Cond. Water Supply Temp:
75 deg. F
— Cond. Water Flow:
7,214GPM
— Heat Rejection:
21,600 MBH
P,r rcent Capacity'.
43%
0 M2 Inc
27
U
SY—SKA flre,\NES`Y
.00Wp
3 CELL OPERATION
(No Cond. Water Reset)
March 5. 2W5
C.,-,-vadfirg -�Emqinv:,r na -i- 7cc.hriology + ^ori.sta..,
.............. ...... . .. ...... ....... - -------- . ........ . . ........
4 CELL-OPERATION
(Approx. SAeg. F bond. Water Reset)
• DATE:
• TIME:
TREND DATA
January 29, 2008
7:30 — S:00 AM
WEATHER CONDITIONS:
Temperature:
56.8 dog. F
Rel. Humidity:
62% RH
Wind Speed:
7 mph
Wind Direction"
SSW
AVERAGE TOWER LOAD,
— Test Duration:
30 minutes
— Cond. Water Return Temp:
84 deg. F
— Cond. Water Supply Temp:
78 deg. F
— Cond-Water Flow:
8,768 GPM
— Heat Rejection:
26,300 MBH
— Percent Capacity:
50%
10 2 02 Sy.k. Herrero Group, tm
28
Cc .flfir-j ErrigirwEr na. i- lcchnolo�qy -i-
4�')'N'KA f
------------- ------- --- . .....
3 CELL OPERATION 4 CELL OPERATION TREND DATA
(No Cond. Water Reset) (Approx. 5 deg. F Cond. Water Reset)
• DATE: January 30, 2008
• TIME: 7:30 — 8:00 AM
WEATHER CONDITIONS:
— Temperature: 49.7 deg. F
— Rel. Humidity: 76% RH
— Wind,Speed: 2 mph
— Wind Direction: NE
AVERAGE TOWER LOAD:
— Test Duration:
30 minutes
— Cond. Water Return Temp:
83 deg. F
— Cond. Water Supply Temp:
78 deg. F
— Cond. Water Flow:
8,600 GPM
— Heat Rejection:
21,500 MBH
— Percent Capacity:
43%
S r,s,m I II N,\rSsY
3 CELL OPERATION
(No Cond. Water Reset)
Nl=h 6.200
ip
1
Ci%1i;ultir- j -i c rig ine -r my
4 CELL OPERATION
(Approx.'S deg. F Cond. Water Reset)
• DATE:
• TIME:
TREND DATA
January 31, 2008
7:15 —8:00 AM
• WEATHER CONDITIONS:
— Temperature: 48.4 deg. F
Rel. Humidity: 66% RH
Wind Speed: 2 mph
Wind Direction: NNW
• AVERAGE TOWER LOAD:
— Test Duration: 45 minutes
- Cond. -Water Return Temp: 84.5 deg. F
- Cond: Water Supply Temp:: 78:5 deg.. F
Cond. Water Flow: 9,425 GPM
Heat Rejection: 28,275 MBH
Percent-Capacity: 55 %
8200, Syska Hennessy Gmup, I-,
30
rN
3 CELL OPERATION
(No Cond. Water Reset)
Mnmb 5. 2008
C ., i ul ir- a Err_yne r na i- lnchnoingy -ti ;:orisr r .`iz} T - - -• - -- --
4 CELL OPERATION
(Approx. 5 deg. F Cond. Water Reset)
• DATE:
• TIME':
TREND DATA
February 5, 2008
7:1'5 -7:45 AM
i
• WEATHER CONDITIONS:
— Temperature: 49.6 deg. F
— Rel. Humidity: 44 % RH
— Wind Speed: 5 mph
— Wind Direction: NNE
• AVERAGE TOWER LOAD:
— Test Duration:
30 minutes
— Cond. Water Return Temp:
85 deg. F
— Cond: Water Supply Temp:
79 deg. F
— Cond. Water Flow:
8,783 GPM
— Heat Rejection:
26,350 MBH
— Percent Capacity:
50 %
b 2002 Sysk. F'e nessy G=P. In.
7 31.
1
' )- *,a*N l it6N\ia4sY
Guduu
3 CELL OPERATION
(No Cond. Water Reset)
S� HarA &.2009
:T
s
N
C,c , v;ultir j + Ergifw r no + Tr chriolo, gy + sons} i.. ic,..,
4 CELL OPERATION
(Approx. 5 -deg. F Cond. Water Reset)
• "'DATE:
• TIME:
TREND DATA
February 6, 2008
7:00 — 7 :45 AM
• WEATHER CONDITIONS:
Temperatures 47.5 deg. f
Rel.'Humidity: 70% RH
Wind Speed: 1 mph
-- Wind Direction: S
AVERAGE TOWER LOAD:
— Test Duration:
45 minutes
i
84.5 deg. F
— Cond. Water Supply Temps
79 deg. F
— Cond. Water Flowa
8,803 GPM
— 'Heat Rejection:
24,200 MBH
— Percent Capacity:
47 %
TREND DATA
February 6, 2008
7:00 — 7 :45 AM
• WEATHER CONDITIONS:
Temperatures 47.5 deg. f
Rel.'Humidity: 70% RH
Wind Speed: 1 mph
-- Wind Direction: S
AVERAGE TOWER LOAD:
— Test Duration:
45 minutes
— 'Cond. Water Return Temp:
84.5 deg. F
— Cond. Water Supply Temps
79 deg. F
— Cond. Water Flowa
8,803 GPM
— 'Heat Rejection:
24,200 MBH
— Percent Capacity:
47 %
^52002 SYska Hennessy Cr`uF, liic - - ------ i ,32
UN
ail ",sm i i {;ti sa,541`
eco�a
3 CELL OPERATION
(No Cond. Water Reset)
Mn,d, 6.2008
�r
\ju
V
.tItir g -+ Eruainevr no +- (rrhsnoIogy! +,
I ,
i I
I
4CELL OPERATION TREND DATA
(Approx. 5 deg. 'F Cond. Water Reset)
• DATE: February 7, 2008
• TIME: 7:00 — 7:30 AM
• WEATHER CONDITIONS:
— Temperature: 45.7 deg. F
— R61. Humidity: 79 % RH
— Wind Speed; 7'mph
- Wind Direction: WSW
• AVERAGE TOWER LOAD:
— Test Duration:
30 minutes
— Cond. Water Return Temp:
83.5 deg. F
— Cond. Water Supply Temp:
77.5 deg. F
— Cond. Water Flow:
8,812 GPM
— Heat Rejection:
26,500 MBH
— Percent; Capacity:
51%
5 2,±02 :Spk. H.mr^ SSV G..P. I..
33
I
ra
S5'stux tll", Nrssy
cua o-
3 CELL OPERATION
(No Cond, Water Reset)
C`r; =' a. ltir- -H kr Vinci r nr r.T t:hricalo; jy + fa;7nstrt , =is,.
—41
i
t
4'CELL OPERATION T_ REND DATA
(Approx. 5 deg. F Cond., Water Reset)
• DATE February 12, 2008
• TIME-: 7:30: — 8:00 AM
WEATHER CONDITIONS:
— Temperature: 55.2 deg. F
— Rel. Humidity:, 84% RH
— Wind Speed's I mph
- Wind Direction: N
i
E
• AVERAGE TOWER LOAD:
— Test Duration:
30 minutes
— Cond. :Water Return Temp:
86 deg. F
— Cond. Water Supply Temp:
77.5 deg. F
— Cond. Water Flow:
8,004 GPM
— Heat, Rejection:
34,000 MBH
— Percent Capacity:
66 %e
22= Syske Hennessy Gruuo, I:c" - —
34
cvona
3 CELL OPERATION
(No Cond. Water Reset)
4 CELL OPERATION TREND DATA
(Approx. 5 deg. F Cond. Water Reset)
• DATE! February 14, 2008
• TIME: 7:1.5' -7:45 AM
• WEATHER CONDITIONS:
Temperature;
52.7 deg. F
Rel. Humidity:
56%, RH
Wind Speed:
9 mph
Wind Direction:
r
NE
• AVERAGE TOWER LOAD:
— Test Duration: 30 minutes
— Cond. Water Return Temp:
86.5 deg. F
— Cond. Water Supply Temp:
78 deg. 'F
— Cond. Water Flow:
8,211 GPM
— Heat Rejection:
34,900 MBH
— Percent Capacity:
68%
6. 2DO-
..... . .. ... . ... 02092 S,k. Henncsy G.U, Inc
V\
4COUV
3 CELL OPERATION
(No Cond. Water Reset)
IAerd, 5. 2003
T
t.:: j;ultiug i Erv_lin .,r n -r- T chriol<,gy + C:o'trst,r :`ir:
4 CELL OPERATION
(Approx. 5 deg. F Cond. Water Reset)
DATE
TIME : -
TREND DATA
February 20, 2008
715 — 7:45:AM
* WEATHER CONDITIONS:
— Temperature:
54.5 deg. F
—_ Rel. Humidity:
94 % RH
— Wind Speed:
13 mph
— Wind Direction:
ENE
AVERAGE TOWER LOAD:
(i
t
i
— Test Duration:
30 minutes
— Cond'. Water Return Temp:
85 deg. F
— Cond. Water Supply Temp:
77.5 deg. F
Cond.''Water'Flow:
8,981 GPM
— Heat Rejection:
33,700 MBH
- Percent :Capacity:
65 %
b 2002 Sysk* Hennessy Group, Inc. ! - ! 36
- - -- ------- ----
3 CELL OPERATION 4CELL.OPERATION TREND: DATA
(No Cond. Water Reset) (Approx. 5 deg. F Cond. Water Reset)
klmh S. 2009 1
• DATE: February 21, 2008
• TIME: 7:30 - -8' :00 AM
WEATHER CONDITIONS:
— Temperature:
54.8 deg. F
— Rel. Humidity:
72% RH
— Wind Speed:
7 mph
_ Wind Direction:
E
AVERAGE TOWER LOAD:
—
Test Duration: 30 minutes
— Cond. Water Return Temp:
84 deg. F
— Cond. Water Supply Temp:
77 deg. F
— Cond. Water Flow:
9,021 GPM
— Heat Rejection:
31,600 MBH
— Percent Capacity:
61%
-D 2W2 SyAa Hennessy Grvo, Inc.
37
7
i
C :;n. :uIfir c Er irx ar nil -k Tcch.no iIogy + :;onstrc ciD' �....
sys' A I ILNINi s4Y
Option 2® ooli�n, T goer a i� u
• Blend cold water from tower basin to warm condenser water return
header, and spread the load among more cells, to reduce condenser
water return temperature to operating towers
• Used in conjunction -with modified operational sequences outlined under
Option 1.
• Scope of Work:
— New basin pump, variable frequency drive and bypass piping system
— Instrumentation and controls
— Weather station
— Power distribution system
— Instrumentation and controls
C
C 200 sxme Y.ennessy c�wm�.
39
Ml
tiYSKA I IEKiN :: ,Y.
G9bu9
ti 2
i
i
{ r: i ;t.ltirq a Er.gin[ ^.rar nra + Technology + d.r:rn n ; � icy•' .- - - -_ ..
i
1 �
Iin Tower in se
NEW BASIN PUMP AND
NEW WEATHER STATION BYPASS SYSTEM
Q-C —
C,
Q I
NEW CT 14 EXIST. CT -13 EXIST. CT -12 EXIST. CT -11
F N IAarch n. 2009.
ft1.200'e bysY.o He..mossy Gnup, Irt�
- - -- ._ 40
4<r: ; -st ltir + Er jirit : r nra d- ft r:F'Fncalrcay r: C:cpnstn :i.>' — -
:SYSKA 1 i8 ?NINESSY
cenm
ti n® C ling Tower Basin u st
• Pros
— Incremental 15 -20% reduction in cooling tower water plume density,
height and length when used is combination with Option 1.
• Cons
— Approximate $500,000 construction cost
— OSHPD plan check and permitting required:-
- Condenser water service curtailment - interruption of- Hospital
Operation during construction
• Tower shutdown required to facilitate construction,
— Energy inefficient — increases Hospital's "carbon footprint"
$24,000 per year approx. annual increase in electrical consumption and
cost due to tower fan and pump operation during plume conditions.
M�rcrtB.200s
+L
V\
02002 Spske Hennev, Group. luo.
41
\owe � /W %\
? o (
Cc n-,VaJfiFg Erginpi,r na + Tnchnology + Constrk -,t4),
SYS KA
caaua
---------- — ----- ..................
M M-9 0
Option 3 - New Tower with Plume Mitigation
r%
Svstern
.0
Replace existing cooling tower with new cooling tower equipped With plume
mitigation system.
Retrofit of existing cooling tower with plume mitigation system not cost effective
due to:
— OSHPD seismic requirements
— High labor Cost Component
— Lengthy downtime
Option scope of work follows:
0 2002 Syska Hemessy GrQUD, IFIC,
43
R
+ Er. V j I st rk �: k
-_jinm r no 4- Tich-nolk-9-y + Cor
I
S]M.D
Cmzmw FIFES (TIP.)
FLOUT
ROO ==
r7l,.,,
mo�
t4AC,wP,P,ll ", 11 =",*
RK
COOLIKG LONER .0j"llno
ki.mh S. 2GOZ
—6, SIS n 5M,
WWARP
BiSIN
i
AR FLOW
AIR OWN
<=�� ca'
SUPP'ORT
NEW 4-CELL STAINLESS
STEEL COOLING TOWER
W/ PLUME MITIGATION
SYSTEM
NEW SCREENING WALL
EXTENTION —APPROX. 10'
NOTE: REF. SCOPE OF
WORK NARRITIVE FOR
ADDITIONAL WORK NOT
SHOWN
REWORK EXISTING BASIN
SAND FILTRATION TO
ACCOMIDATE TOWER
44
rx
kiYSKA I Ig _ NFSS:
ca...
:. ,n z t , I t i r, j f fr;_jiric ^r na lr:a nc,lr;_ay +
Option 3 - New Tower with Plurn- e Mitt ation Spustern
(Plan View)
1Il�fti0ilimMTOWER
L=6F1 c �8, !
STEEL COOLING T• I
FAa5 1 t ®¢
r
W/ PLUME MITIGATION EXISTING COOLING
SYSTEM —PHASED
• •
CONSTRUCTION
---I I
MODIFY GOND. WATER
RETURN BRANCH LINES
LOCATIONS)
NEW STEAM AND
CONDENSATE PIPE RACK
NOTE: REF. SCOPE OF
� =.°
NEW SINGLE STORY BOILER PLANT
ANNEX (SINGLE. STORY): 250 BHP
STEAM BOILER, CONDENSATE
WORK NARRITIVE FOR
_
RECEIVER, FEEDWATER SYSTEM DA,
ADDITIONAL WORK. NOT
AND ANCILLARY - SYSTEMS
SHOWN
Mirth S. 2108
r _vwl\
1
_I
-- - - > -- - - -i -- - -- - U'<CO <hi}•ska M,ennessp Gruo, ino.
45
MW
Y;; Kk I I I \ Nj F.S S 1,
GROOO
C.,,n�ljlfimy -j- Er.line.,r rig +'h rk:nol gyr +
I n n
Option 3 - New Tower with Plume Mitigadiom
System
0 Demolition scope of work:
— Demolition phased with new work to minimize Hospital service
interruptions.
— Demo. existing four cell FRP cooling tower
— Demo. existing fan variable frequency drive starters
Demo. electrical power feeders
Existing concrete basin to remain
Existing condenser water pumping and piping system, to remain
Existing sand filtration and chemical treatmentsystern to remain
-_ - - i - - - - j I �2028yshaHennnsyGro,,Inc
-1 -1 ! 46
C..-i I t i rg r E rz 9 i n o r n a i- Tc 0, n o o -or, R IF
S)UA I IFNATMY
Quo.*
--------------
— Provide new FRP, stainless steel, wood or concrete tower
• Four (4) cell tower rated at 85-96-72, 3125 GPM/celf
• Two (2) cells equipped with steam or hot water plume abatement coils
and bypass air dampers.
• Phased erection to minimize service interruptions -
- Provide four (4) new tower fan variable frequency drives
� i
— Provide new 250 BHP heat source for plume mitigation 'system. Options
include:
• New dedicated boiler (steam or hot water) and ancillary equipment
• Replace existing 600 BHP boiler with 850 BHP boiler. Upsize associated
ancillary equipment
• New Cogen engine generator set exhaust gas heat exchangers and/or
new 4thCogen engine generator set.
Mz,,b 6. 2005
47
102001 S,ska 1 rnessY G.up. Int.
J-
C.Lri kdtir�j i I r_aine,,r nra r- T r_Enology +
d Ytldp
Uption 3 -New Tower with Plume, iti ation
avustem
® Mechanical scope of work
— Provide new steam or hot water piping, makeup piping, vents, drains,
fittings, valves, insulation, etc., for plume mitigation system
— Provide combustion makeup air system for heat source
— Provide natural gas supply system for heat source
— Provide sound attenuation system(s) for heat source-
- Provide breeching and! stack if required
— Expand existing control to include:
® New control power wiring
Additional I/O control points and end devices- (automatic valves, etc.)
• Revise existing GUl control interface
• Provide new weather station
Sequences of operation
48
6'2002 Syska Hennessj Cimm, In-. ^
rM
SYSKA I IFNII�FSSY
-i- Erginer?r ny i- lechnology 4
10% i
Uption 3 - New Tower with Plume. Mitigation
System
• Electrical scope of work
— Provide new power distribution systems for:
-Cooling tower fans
• Cooling tower fan variable frequency drives. -
• New dedicated or replacement boiler (steam or hot water) and ancillary
equipment or new 4th Cogen engine generator set.
• New lighting and receptacle systems, etc.
0 2002 Sy,k. H ..... sy G,zw, Inc.
49
M
SYSKY� I 11".XiNESSY
Option 3 - New Tower with Plume Mitigation
• Architectural scope of work:
— Provide expansion of existing cogen plant to house new heat source
equipment.
• New out - building
• Utilize space allocated for future engine generator sets
— Provide line-of-sight and acoustical screen for cooling tower enclosure.
50
V2002 SVsk. Nennessl G,,,,,. Inc
i
C p. F.ultirg + Engirw r. na i- I'mi` °mlr gy + C onstrr in'
SYSKA ! INNNESSY i
�navp I
Option ' ® New Tower with Plume Mlifigation
Structural
— Provide equipment anchorage:
• New tower,
• New variable frequency drives
• Heat source equipment (new boiler, replacement boiler, new engine
generator, etc.)
— Provide new concrete housekeeping pad's
• New variable frequency drives and heat source equipment
— Provide new pipe racking system
— Provide new screen wall structure on top of cooling tower enclosure
— Provide new structural systems for Cogen plant expansion (to house
new boiler systems).
nr,�ti��,zaoe _
02G02 >YSlca Henmssy Group, lnc. - 51
_ J
1 _
r
r g + Er
,aim .,r na. -P -fechnology (.oristrk-'
caouo
��i's KA. I I PINNI's'; Y
Optioln 3® New Tower Eriumped with Plume
Mitigation System
9
• Pros
— Incremental 70% reduction (approximate) in cooling tower water plume
density, height and length.
Mmh S. 2009.
0 2002 syska pi..-'my G"I" Mc.
52
r
a Er.aifWPF r10 1- Ic 0,rio 09Y + Co ns rt .. >
j
ti n 3® New Tower Equipped with Plume
Mitigation System
O Cons
— Major interruption /disruptions to Hospital Operation to facilitate construction.
— $7.9 — 8.9 million construction cost.
— OSHPD plan check and permitting required'.
— Lengthy phased construction schedule _ approximately 9 months.
— Tower height increases by approximately 10 feet.
— Incremental increase of sound power levels (noise) at property lines.
— Increase in Cogen Plant boiler emission.
— Energy inefficient — increases Hospital's "carbon footprint"
$84,300 per year approx. annual increase in natural gas and electrical
consumption due to plume mitigation system operation during plume events
h9.rcf,5. ]OG3
0 20e $yska POr.r.essV `(iruo, I.C.
B.`
:4
1
53
MW
C. I I ir + Ergirw.r no 4- lechno I c -)q Y 4 -`owstrn m, ----- - I
M's*x I WiN'XFsS)-
Option 1 ® Mechanical, Di I luffro n stern
• Premise:
— Dilute the hot exhaust gas with coo,I outdoor air to -lower -stack discharge air
temperature. Cooler exhaust will cause less visual distortion to viewers.
a Scope:
— Provide mechanical dilution system consisting, of dilution fans, outdoor air
intake, ducting, controls, and exhaust stack rework, architectural, enclosure,
structural support, etc.
Cons:
— Exhaust gas condensation issue.
— Increase in noise at property line.
— Added energy consumption and cost associated with fans.
— Rework of exterior exhaust'stacks.and system screen, modification of Cogen
building exterior fagade-will require Coastal Commission -review and approval —
18 month period.
— Construction cost.
March s, zoos
,5 2002 S,ska G,.up, lnc.
55
; --------------
4 tF:.Jm('PF fIQ 4- lcchnohg� +
SYSKA 1, IEN N E S 1, Y
Option '26 - Relocate SAack Discharge
Premise:
— Redirect exhaust to minimize line-of-sight visual distortion from adjacent
Condos.
Scope:
— Relocate stack discharge to horizontal position, exhausting from the west
exposure of the Cogen building.
Cons:
— Rework of exterior exhaust stacks and system screens
— Modification of Gogen building exterior facade. Coastal Commission
approval required— 18 month timeline,,-.
— Construction cost
— Heat resistivity of Cogen building fagade
— Staining of Cogen building facade.
0 2GD2 Sysk. Hmn�y Group, Inc
M
A--
Premise:
— Redirect exhaust to minimize line-of-sight visual distortion from adjacent
Condos.
Scope:
— Relocate stack discharge to horizontal position, exhausting from the west
exposure of the Cogen building.
Cons:
— Rework of exterior exhaust stacks and system screens
— Modification of Gogen building exterior facade. Coastal Commission
approval required— 18 month timeline,,-.
— Construction cost
— Heat resistivity of Cogen building fagade
— Staining of Cogen building facade.
0 2GD2 Sysk. Hmn�y Group, Inc
M
R S: z: t =Itir. -r Fr_aine—r nrs :r Technology a- -
SYSIO, I INNN .S4 '
4NOU✓
Uption 3 ® Exhaust Economizers
® 'Premise:
Provide economizer systems downstream of the existing silencers to
transfer exhaust gas heat to HVAC heating Hot..Water system or Cooling
Tower
® Scope:
— Provide exhaust gas heat exchangers, heat recovery pumping system,
cooling tower /HVAC Heating Hot Water heat exchangers, controls, etc.,
— Provide new Cogen building exterior soffits /facade to enclose heat
exchangers.
Cons:
Concurrent thermal load needed for heat sink — may not exist
— Increase in engine backpressure derates engine performance
Construction cost
— Modification of Cogen building exterior facade.. Coastal Commission
approval required 18 month timeline.
March 6. 2009,
T
J
'D 2002 Syska He nmy 2apup, Inc.
57 -
prlldd �Ipj' n a :'� s. ✓ +y a+ Ley ° �* 4
�
T .g�
{k.#`"a}'� a J 4�' t` Rix +s�1* 'A"'r ��+�' �.�, r ✓` x �.�
4011+
a`
'
EV
@ a A >•<"4 x �. a �>s�Au`":�gg ��` � � A F s
�'
AI ndix 8Cogen Plant Steam Venting
c"t M..}.tron Measures
r 3>]S2 1, �trga w s r5` F
g ",R
4,
c E€
i gn,
3 Y
4 y
rx
n
-I- lrr,inep, na, + *Tcchnoh�jy +
I
The Plant has automatic and manual steam pressu re safety-and,-atmospheric
vents for the following equ,ipment:
— Steam Boiler
— Waste Heat Recovery Units
— Condensate Receiver Tanks
Automatic Steam Pressure Safety Vents,.-;,
— Automatic high �pressure sa-fety��reT�lease!�val-vesliasToq ed'b ode
— Steam would orilly be vented from these in 8in abnorrrtaf!�corvdition where, the
steam header pressure became excessivei in the syste m-i,.i
— Hoag has replaced the pressure relief valves on these vents due to the; old
valves leaki
• and ventingi steam ito the atmosphere.
Z 2002 Syska Heimessy Omup. ^'_ — - L 1 11
I ir i I —
G -I- Ent, I
rici + lechriology
Cogen Plant Sl)team Vents
® Manual Steam Vent:
— Manual steam vent from the boiler header used to relieve pressure in the
steam system. I
— During testing, this vent is used to relieve the steam,
— In normal operation, vent will be closed.
— On a yearly basis, this vent will be used during -the annual AWD source
testing. I
I I I
* Options to mitigate steam plume from Vents:
— Option 1 — Relocate Steam Vents I
— Option 2 — Vent Condensers
60
0 2002 Syslya Hennessy Gronp, Inc E
Cn-v;uiltwy + Fri.
jirw,�r nu -k Te4mology ('.onstrt,-t4),
S)sr
Option 1 ® Relocate Steam Vents
• Scope of work:
Relocate automatic and manual rooftop steam vents from Cogen Plant roof
to either:
• Building southern exposure
• Cooling tower enclosure yard
• Pros:
— Intermittent steam venting hidden from direct line-of-sight.
• Cons:
— Construction cost.
— OSHPD plan check and permitting required.
• Timeline for Implementation: 2009
• Estimate of Probable Construction Cost: $200,000— $300,000
Minch S. 2069
t 7,002 Sys%a Hennessy G—.nc, Inc. i i 61
- ----- - ---- ---
C ar) L;u I fir j + Enq i n f, f,r no, a - Tcch ri o I ogy + Co ri st, ( -,t b-
------------- -
Option 2 —Vent Condensers
• Scope of work:
— Provide vent condensers on automatic and manual steam vents.
• Pros:
— Removal of steam plume.
• Cons:
— Construction cost.
— OSHPD plan check and permitting required.
— Space may be an issue within plant for condensers.
— Intermittent use will:
• Add load to the chilled/'Conden,8er water system
• Incrementally increase cooling tower plume during cool/Wet ambient conditions
— Energy inefficient — increases Hospital's "carbon footprint"
• Timeline for Implementation: 2009,
• Estimate of Probable Construction Cost: $350,,000 - $500,000
kl.,O 6. 2�w
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